Target Audience:
Owners with basic mechanical skills and independent auto service professionals.
Intended Use:
Suitable for owners performing routine maintenance, minor repairs, and diagnostics, as well as professional mechanics requiring in-depth technical data.
Value Proposition:
Provides dealer-level specifications and procedures at a fraction of the cost, empowering owners with knowledge and enabling more informed repair discussions and DIY work.
Instant Access:
Instant download upon payment, eliminating shipping costs and delays.
Knowledge Enhancement:
Enables owners to better understand their vehicle, diagnose issues, evaluate repair strategies, and communicate effectively with technicians.
Dual Language:
Bilingual (English and Spanish) content enhances usability for a wider range of users.
Engine Variants:
1.8L Petrol, 1.9L Petrol, 2.2L Petrol, 3.2L V6 Petrol, 1.9L JTD Diesel, 2.4L JTD Diesel
Estimated Page Count:
Extensive (Exact count not specified, but implies comprehensive coverage)
Type:
Workshop Service Repair Manual
Languages Available:
English, Spanish
Accessibility:
ISO (PDF) format ensures broad compatibility across devices and operating systems, facilitating easy viewing and printing.
Mechanical Systems:
Engine service and overhauling, Transmission, Chassis, Fuel System, Emission Control, Induction, Mechanical components, Control Systems, Transmission and Differentials, Steering and Suspension, Brakes, ABS.
Electrical Systems:
Wiring diagrams, Control Systems, ABS electrical components.
Bodywork:
Body repair and servicing information.
Engine Management:
Includes detailed information on engine control units (ECUs), sensors, actuators, ignition systems, and fuel delivery, with diagnostic procedures for various engine management fault codes.
Emission Control Systems:
Information on catalytic converters, lambda sensors (oxygen sensors), particulate filters (DPF) for diesel, and EVAP systems.
Diagnostic Procedures:
Troubleshooting and Diagnostics, Engine fault symptom diagnosis, common fixes, tracing wiring diagrams, analyzing engine management systems.
Repair Procedures:
Engine overhaul, transmission repair, brake system repair, suspension and steering adjustments, fuel system maintenance, emission control system servicing.
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, inspection procedures.
Troubleshooting Guides:
Provides systematic troubleshooting guides for common and uncommon problems, including symptom-based diagnostics and component testing procedures.
Electrical System Diagnostics:
Detailed wiring diagrams with pin-out data, component locations, and expected voltage/resistance readings for effective electrical troubleshooting.
Depth:
Comprehensive, covering procedures equivalent to authorized dealer service departments; includes detailed specifications and torque settings for advanced diagnostics and repairs.
Torque Settings:
Comprehensive torque specifications for all critical fasteners, essential for ensuring proper assembly and preventing component damage during repairs.
Quality:
High-quality PDF (ISO format) viewable on PC, Mac, and various devices; printable pages.
Searchability:
PDF format typically allows for text searching, making it efficient to locate specific information.
Printability:
Printable pages allow for clean, oil-stain-free referencing during work.
Physical Format:
Digital Download (No physical binding)
Digital Format:
Digital PDF files
Available Petrol Engines:
1.8L (likely Twin Spark), 1.9L (likely JTS), 2.2L JTS, 3.2L V6 JTS (GM-derived, often the 3.2 V6 GM LL8)
Available Diesel Engines:
1.9L JTDm (Multijet), 2.4L JTDm (Multijet)
Engine Code Examples:
Petrol engines like the 939 series (e.g., 939A5.000 for 2.2 JTS). Diesel engines like the 192B1.000 (1.9 JTDm 16v) or 939B5.000 (2.4 JTDm 20v).
Horsepower Torque Data:
Manual provides specific horsepower and torque figures for each engine variant (exact figures not listed but covered).
Fuel System Coverage:
Detailed information on fuel injection systems (including JTS direct injection and Multijet common rail diesel), fuel pumps, injectors, and fuel pressure regulation.
Diesel Technology:
Covers JTDm common rail direct injection, including injection timing, rail pressure, injectors, glow plugs, and exhaust gas recirculation (EGR) systems.
Manual Transmission:
Likely various Getrag or Fiat Powertrain Technologies manual gearboxes depending on engine.
Automatic Transmission:
Available Q-Tronic automatic transmission (often sourced from Aisin Warner) for certain engine variants.
Transmission Coverage:
Includes service, overhaul, and troubleshooting for both manual and automatic transmissions, as well as differentials.
Drivetrain Options:
Information available for front-wheel drive (FWD) and Q4 all-wheel drive (AWD) systems, including viscous coupling units and differentials.
Platform:
GM Epsilon platform (shared with Opel Vectra C, Saab 9-3).
Body Styles:
Available as a 4-door Sedan and a 5-door Station Wagon (Sportwagon).
Cabin Layout:
Typically a 5-seater sedan or station wagon (Sportwagon) configuration.
Curb Weight:
Varies significantly by engine and body style, but generally starts around 1500 kg and can exceed 1700 kg for V6/Q4 models.
Euro Ncap Rating:
Achieved a 5-star Euro NCAP safety rating when introduced, highlighting structural integrity and safety features.
Braking Systems:
Comprehensive coverage of ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution).
Stability Control:
VDC (Vehicle Dynamic Control), Alfa Romeo's electronic stability program, coverage likely included.
Airbags:
Information on airbag systems, including SRS (Supplemental Restraint System) components and diagnostics.
Infotainment System:
Varies by trim level and optional extras, could include CD player, optional navigation system (Blue & Me integrated system), and basic climate control.
Driver Assistance Systems:
Features like cruise control are common. Advanced driver assistance systems (ADAS) were less prevalent in this era compared to modern vehicles.
Parking Assistance:
Rear parking sensors were an available option on later models.
Bluetooth Integration:
The 'Blue & Me' system offered Bluetooth hands-free calling and USB connectivity on higher trims and later models.
Oil Change Intervals:
Typically around 15,000 - 20,000 miles (25,000 - 30,000 km) or 12-24 months, dependent on engine and oil type. Manual will specify exact intervals.
Engine Oil Type:
Varies by engine, but commonly requires ACEA C3 compliant synthetic oils (e.g., 5W-30 or 0W-30) for diesel engines with DPFs, and potentially 10W-40 or 5W-40 for some petrol variants. Manual provides precise specifications.
Coolant Type:
Typically Paraflu UP (ethylene glycol based with organic corrosion inhibitors) or equivalent G12/G12+ specification coolant.
Brake Fluid Type:
Typically DOT 4 brake fluid. Manual will confirm specific standards.
Transmission Fluid Type:
Specific ATF for automatic transmissions (e.g., Tutela JWS 3309 or equivalent) and gear oil for manual transmissions and differentials. Manual provides exact specifications and capacities.
Common Problems:
Potential issues can include suspension component wear (especially lower wishbones), turbocharger issues on early diesels, EGR valve clogging, DPF regeneration problems on diesels, and occasional electrical gremlins. The manual will provide diagnostic steps for these and more.
Petrol Engine Notes:
For JTS engines, carbon build-up on intake valves can occur, requiring specific cleaning procedures.
Diesel Dpf Care:
Detailed guidance on Diesel Particulate Filter (DPF) regeneration, maintenance, and troubleshooting, crucial for modern diesel engines.
Alfa Romeo Legacy:
Continues Alfa Romeo's tradition of sporty design, engaging driving dynamics, and distinctive Italian styling.
159 Development:
Successor to the Alfa Romeo 156, designed by Giugiaro, it aimed to blend performance, comfort, and style within the premium mid-size segment.
Chassis Design:
Utilized a double wishbone front suspension and a multi-link rear suspension, contributing to its renowned handling characteristics.
Manufacturing Location:
Primarily produced at the Fiat Group's Pomigliano d'Arco plant in Naples, Italy.
