Alfa Romeo 166 3.2 V6 1998-2008 Multilanguage Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 166 Engine: 3.2 V6 Years Covered: 1998-2008 👋 Introduction Market Position Segment: Executive Sedan Competitive Analysis Competitors: BMW 5 Series, Mercedes-Benz E-Class,...

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Type: Car

Vendor:

Sku: 153007

Tags: 166 166 3.2 V6 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Alfa Romeo Car Cars

Product variants

Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Engine:

3.2 V6

Years Covered:

1998-2008

👋 Introduction

Market Position

Segment:

Executive Sedan

Competitive Analysis

Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type

Key Features

Design Philosophy:

Italian styling, driver-focused interior, performance-oriented drivetrain

Manual Advantage:

Detailed, step-by-step instructions for self-repair, cost savings

📋 Manual Details

Coverage Areas

Languages:

Multilanguage

Scope:

Service and Repair

Manual Type

Type:

Factory Service Repair Manual

Format

File Format:

.ISO / .exe

Delivery Method:

Download

Requirements

Software Requirements:

DAEMON Tools / MagicISO or similar disc imaging software

Operating System Compatibility:

Windows 32-bit

📖 Manual Coverage

Systems Covered

General Information:

Included

Specifications:

Included

Technical Features Description:

Included

Rigging Information:

Included

Troubleshooting:

Included

Electrical System:

Included

Fuel System:

Included

Power Unit Engine:

Included

Lower Unit Drivetrain:

Included

Bracket Unit Chassis:

Included

Maintenance:

Included

Index:

Included

Appendix:

Included

Procedures Included

Repair Procedures:

Detailed step-by-step instructions

Maintenance Procedures:

Included

Technical Depth

Depth:

Comprehensive factory-level detail

📊 Manual Specifications

File Format

Format Description:

Disc Image File (.ISO) containing an executable application

Print Quality

Printability:

Printable without restriction

Binding Type

Binding:

Digital (N/A for electronic format)

Paper Type

Paper Type:

Digital (N/A for electronic format)

Usability

Zoom Capability:

Allows zooming for clarity on computer

⚙️ Engine Specifications

Primary Engine

Engine Code:

AR32401

Engine Type:

Naturally Aspirated V6 Petrol

Displacement:

3179 cc (3.2 Liters)

Bore X Stroke:

93 mm x 77 mm

Compression Ratio:

10.3:1

Performance

Horsepower:

240 PS (237 hp; 177 kW) at 6200 rpm

Torque:

289 Nm (213 lb-ft) at 4800 rpm

Fuel System

Fuel Injection:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (RON 95 or higher recommended)

Engine Management

ECU Type:

Bosch Motronic (specific variant may vary)

Cooling System

Coolant Type:

Paraflu UP (or equivalent ethylene glycol-based antifreeze)

🔧 Transmission

Standard

Type:

6-speed Manual

Optional

Type:

5-speed Automatic (Q-System)

Features

Manual Clutch Type:

Hydraulic, single dry plate

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (e.g., Tutela ZC 75 SYN)

Automatic Transmission Fluid:

Type 'J' or DEXRON III (e.g., Tutela ATF Type J)

📐 Dimensions

Exterior

Length:

4753 mm (187.1 in)

Width:

1765 mm (69.5 in)

Height:

1444 mm (56.9 in)

Wheelbase:

2700 mm (106.3 in)

Weights

Curb Weight:

approx. 1650 kg (3638 lbs) (Manual Transmission)

Gross Vehicle Weight Rating:

N/A (specific to region and configuration)

Wheels Tires

Standard Wheel Size:

17-inch alloy

Standard Tire Size:

225/45 R17

Bolt Pattern:

5x108

🛡️ Safety Features

Passive Features

Airbags:

Front, side, and curtain airbags (standard and optional depending on trim)

Seatbelts:

Pretensioner and load limiter equipped front seatbelts

Active Features

Anti-lock Braking System

Electronic Stability Program (often referred to as VDC - Vehicle Dynamic Control)

Traction Control:

Traction Control System (TCS)

Ratings

Euro Ncap Result:

4 stars (for models tested)

💡 Technology Features

Infotainment

Head Unit:

Factory radio with CD player, optional satellite navigation system

Audio System:

Bose premium sound system (optional)

Driver Assistance

Cruise Control:

Standard on most models

Connectivity

Phone Integration:

Optional Bluetooth hands-free system (depending on trim and year)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 15,000 km (9,300 miles) or 1 year, whichever comes first

Timing Belt Replacement:

Every 100,000 km (60,000 miles) or 5 years, whichever comes first (critical for V6 engines)

Fluid Specifications

Engine Oil Specification:

API SG/SH/SJ/SL, ACEA A3/B3, SAE 10W-40 or 10W-50 (check manual for exact grade based on temperature)

Engine Oil Capacity:

Approx. 6.5 liters (with filter change)

Brake Fluid Specification:

DOT 4 (low viscosity)

Power Steering Fluid:

CHF 11S or equivalent (e.g., Pentosin)

Known Issues

Common Problems:

Wear on suspension components (bushings, ball joints), minor electrical gremlins, potential ABS sensor issues, cambelt tensioner wear

Maintenance Tip:

Regularly inspect the cambelt and associated components due to its critical role in the V6 engine.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Italian performance and design heritage dating back to 1910

Model Evolution

Platform:

Type 916 platform

Design Influence:

Styling by Giugiaro, interior by Pininfarina

Production

Production Period:

1998 - 2005 (facelift in 2003)

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Design Awards:

Recognized for its striking Italian design, often featured in automotive design publications.