Target Audience:
Professional automotive technicians and dedicated DIY owners seeking in-depth repair information
Manual Value Proposition:
Provides official factory repair data, offering comprehensive and trustworthy repair solutions for the Alfa Romeo 166 3.2 V6
Content Organization:
Numbered table of contents for quick access, detailed substeps, notes, cautions, and warnings
Visual Aids:
Detailed illustrations, drawings, photos, and enlarged insets to clarify repair procedures
Electrical Diagrams:
Comprehensive wiring diagrams and electrical service procedures integrated for ease of use
Main Coverage:
Complete official full service repair manual
Specific Systems Mentioned:
Body, frame & mounting, engine, suspension, driveline, brake systems, transmission/transaxle, clutch, chains, exhaust, fuel, steering, shocks, climate control, instrumentation & Warnings Systems, battery & charging systems, audio, lighting, electrical distribution, wiring
Page Count:
Not specified, but described as 'COMPLETE official full service repair manual'
Manual Type:
Service Repair Manual
File Format:
ISO (disk image file)
Printability:
Printable without any restriction
Engine Systems:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management/ECU
Drivetrain Systems:
Transmission (automatic/manual), clutch, driveshafts, differentials, transaxle
Suspension Steering Brakes:
Front suspension, rear suspension, steering system, hydraulic power steering, braking system (ABS, EBD, brake components)
Electrical Electronic Systems:
Battery and charging system, starter motor, lighting system, instrumentation and warning systems, audio system, climate control electronics, electrical distribution, wiring diagrams, diagnostic connectors
Body Chassis:
Body construction, frame, mounting points, doors, windows, interior trim, exterior trim, collision repair information
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, component inspections
Repair Procedures:
Step-by-step repair instructions for all covered systems, including detailed substeps
Diagnostic Procedures:
Troubleshooting guides, fault code diagnosis, electrical system troubleshooting, component testing
Depth Of Information:
Complete factory level repair information, suitable for professional technicians and experienced DIY enthusiasts
Diagnostic Support:
Detailed wiring diagrams, circuit diagrams, and troubleshooting flowcharts for electrical systems
Engine Type:
Naturally Aspirated V6 Petrol
Displacement:
3.2 Liters (3179 cc)
Horsepower:
Approximately 240 PS (237 bhp, 177 kW) at 6200 rpm (for later models, specific figures for 1998-2008 may vary slightly across revisions)
Torque:
Approximately 300 Nm (221 lb-ft) at 4800 rpm (for later models)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (Petrol)
Cooling Medium:
Water-cooled, pressurized system
Oil Type Specification:
Refer to manual for specific API/ACEA specifications and viscosity grades (e.g., Selenia Star 5W-40 common for this era Alfa Romeo)
Engine Code Indicator:
Likely utilizes variations of the 'Busso' V6 architecture, specific engine codes are detailed within the manual
Transmission Type Standard:
6-speed Manual Transmission (as standard for the 3.2 V6 variant)
Transmission Type Optional:
While less common for the 3.2 V6, some earlier 166 variants offered an automatic transmission (e.g., 'Q-System' Steptronic). Manual is primary for the 3.2.
Transmission Fluid Spec:
Refer to manual for specific gearbox oil specifications and capacities (e.g., GL-4 or GL-5 rated gear oil with appropriate viscosity)
Euro Ncap Rating:
Euro NCAP tested the Alfa Romeo 166. Specific scores for the 3.2 V6 variant from 1998-2008 may require detailed lookup but generally received moderate ratings for its era.
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (ASR), often Stability Control (VDC - Vehicle Dynamic Control)
Passive Safety Features:
Front airbags, side airbags, curtain airbags (depending on trim level), seatbelt pretensioners, crumple zones
Infotainment Systems:
Factory fitted radio/cassette/CD player, optional satellite navigation system (depending on trim and market), digital climate control.
Driver Assistance Features:
Cruise control, parking sensors (on later models/options), ABS, ASR, VDC.
Connectivity Features:
Limited by era; primarily focused on audio system connectivity (e.g., CD changer controls). Bluetooth phone integration may have been an optional aftermarket or dealer-fit item on later models.
Oil Change Interval:
Typically 10,000-15,000 km or annually, whichever comes first. Refer to manual for precise interval based on driving conditions.
Timing Belt Replacement:
Crucial for the V6 engine. Intervals are typically around 60,000 - 100,000 km or 4-5 years. Consult manual for specific recommendation.
Engine Oil:
Refer to manual. Common recommendation: Selenia Star 5W-40 or equivalent fully synthetic meeting ACEA A3/B4 standards.
Coolant:
Refer to manual. Typically a long-life antifreeze/coolant with appropriate silicate content.
Brake Fluid:
DOT 4, refer to manual for specific type and change interval.
Common Wear Items:
Suspension components (bushings, ball joints), brake wear, minor electrical gremlins, potential issues with the ignition system (e.g., coil packs).
Engine Specific Considerations:
The 'Busso' V6 is known for its sound and performance, but requires diligent maintenance, especially regarding the timing belt and oil changes.
Brand Philosophy:
Alfa Romeo is renowned for its sporty character, elegant Italian design, and driver-focused engineering.
166 Generation:
The Alfa Romeo 166 succeeded the Alfa Romeo 164 and represented Alfa Romeo's flagship executive sedan. The 3.2 V6 '3200' engine was a significant upgrade.
Production Period:
1998–2007 (facelifted in 2003)
Manufacturing Location:
Italy
Design Awards:
While specific awards for the 166 3.2 V6 aren't always prominently listed, the Alfa Romeo 166 design by Pininfarina was generally well-received and contributed to Alfa Romeo's reputation for styling.
Owner Satisfaction:
Owner satisfaction varies, with praise for performance and styling, but some reported higher maintenance costs compared to mainstream competitors.
