Alfa Romeo 75 MILANO V6 Service Repair Manual 1986 Onward
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The 75, also known by its chassis code Tipo 162 and often referred to as the Milano, is a performance-oriented compact executive car produced from 1985 to 1992. Renowned for...
The 75, also known by its chassis code Tipo 162 and often referred to as the Milano, is a performance-oriented compact executive car produced from 1985 to 1992. Renowned for its distinctive Italian styling and engaging driving dynamics, the 75 was engineered with a focus on handling and driver involvement, featuring a unique transaxle layout for optimal weight distribution and the iconic V6 Busso engine. This manual specifically covers models from 1986 onward, including variants equipped with the naturally aspirated V6 engine.
This comprehensive service repair workshop manual provides detailed information for the maintenance, repair, and troubleshooting of your 75. It covers all systems, from the engine and clutch to transmissions, cooling, fuel, exhaust, ignition, electrical systems, brakes, wheels, tires, steering, suspension, and bodywork. With professional mechanic-grade detail, including high-quality pictures and diagrams, this manual is an indispensable resource for both DIY enthusiasts and professional technicians aiming to keep their 75 in optimal condition.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
75 (Tipo 162)
Nickname Trim:
Milano
Model Year Introduction:
1985
Manual Coverage Years:
1986 Onward
Product Name:
Alfa Romeo 75 MILANO V6 Service Repair Manual 1986 Onward
Codes
Chassis Code:
Tipo 162
👋 Introduction
Market Position
Positioning:
Performance-oriented compact executive car
Target Audience:
Enthusiasts seeking detailed repair and maintenance information
Competitive Analysis
Key Competitors:
BMW 3 Series, Mercedes-Benz 190 E, Audi 80/90
Key Features
Unique Selling Proposition:
Focus on the iconic V6 engine and unique transaxle layout
Delivery Method:
Instant Download
Professional Quality:
Same Type of Manual Professionals Use
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
All Repairs Covered A Z:
Yes
Page Count
Estimated Page Count:
Extensive (Professional Workshop Manual Standard)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Clutch:
Comprehensive
Transmissions:
Detailed Coverage
Cooling Systems:
Included
Fuel And Exhaust:
Thoroughly Covered
Ignition And Electrical:
Detailed Diagnostics and Repair
Brakes And Brake Assembly:
Complete Procedures
Wheels And Tires:
Specifications and Servicing
Steering And Suspension:
In-depth Analysis
Frame And Bodywork:
Extensive Details
Wiring Diagrams:
Included
Fault Finding Troubleshooting:
Comprehensive Section
Maintenance And Servicing:
Primary Focus
Procedures Included
Routine Maintenance:
Detailed Schedules and Procedures
Engine Rebuild:
Covered
Transmission Repair:
Detailed
Brake System Overhaul:
Included
Electrical Component Testing:
Thoroughly Explained
Suspension And Steering Alignment:
Covered
Bodywork Repair And Restoration:
Included
Diagnostic Troubleshooting Routines:
Extensive
Technical Depth
Depth Level:
Professional Mechanic Grade
Detail Level:
High Quality Pictures & Diagrams
Competency Level:
Suitable for DIY Enthusiasts and Professional Technicians
📊 Manual Specifications
File Format
Operating System Compatibility:
All Operating Systems (Windows 95-11, macOS, Linux)
Compatibility:
PC & MAC Compatible
Print Quality
Image Quality:
High Resolution
Readability:
Easy to Read PDF Format
Binding Type
Binding:
Digital Download (No Physical Binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Alfa Romeo V6 Busso
Engine Type:
Naturally Aspirated V6
Displacement Liters:
2.5 L (for Milano V6 variant)
Displacement Cc:
2492 cc
Bore X Stroke:
84.0 mm x 75.2 mm
Compression Ratio:
9.0:1 (typical for early 2.5 V6)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Ps Approx:
155 PS @ 6000 rpm
Torque Nm Approx:
215 Nm @ 3000 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Petrol (Premium)
Engine Configuration
Engine Layout:
Front-engine, rear-wheel drive
🔧 Transmission
Standard
Type Standard:
5-speed Manual Transaxle
Optional
Type Optional:
3-speed Automatic (ZF 4HP22)
Features
Drive Layout:
Rear-wheel drive with transaxle (gearbox and differential at rear)
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 (or equivalent)
Fluid Capacities
Manual Transmission Capacity Liters:
Approximately 2.0 liters
📐 Dimensions
Exterior
Length Mm:
4320 mm
Width Mm:
1680 mm
Height Mm:
1370 mm
Wheelbase Mm:
2510 mm
Weights
Curb Weight Kg Approx:
1200 - 1350 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
Era Safety Standards:
Reflects late 1980s safety standards
Active Features
Brakes Front:
Ventilated Discs
Brakes Rear:
Discs
Passive Features
Seatbelts:
Standard Three-Point
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player (often Blaupunkt or Grundig)
Gauges:
Comprehensive dashboard including tachometer, speedometer, oil pressure, water temperature, fuel level.
Driver Assistance
ABS:
Optional on some variants
Connectivity
Connectivity Features:
None (era appropriate)
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 - 15,000 km (or 1 year)
Spark Plug Replacement Km:
Every 40,000 - 60,000 km (depending on type)
Timing Belt Replacement Km:
Every 60,000 - 80,000 km (Crucial for V6 Busso)
Fluid Specifications
Engine Oil Type:
API SG/SH SAE 10W-40 or 15W-50 (synthetic recommended)
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Rust (especially wheel arches, sills), worn engine mounts, ageing rubber hoses, electrical gremlins (common in older Italian cars), timing belt failure risk if overdue.
V6 Busso Specifics:
Requires careful attention to cooling and timing belt maintenance; can be sensitive to oil quality.
📚 Vehicle History
Brand Heritage
Alfa Romeo Legacy:
Long history of sporting and stylish Italian automobiles
Model Evolution
Predecessor:
Alfa Romeo Alfetta
Successor:
Alfa Romeo 155
Key Design Feature:
De Dion rear suspension (on some variants) and transaxle layout for better weight distribution