Alfa Romeo Alfetta 1973-1987 Repair Service Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Alfetta Model Code: 116 Generation Generation: First Generation Codes Chassis Code: 116.00 (Sedan), 116.00.X (Coupe) 👋 Introduction Market Position Target Audience: Professional...

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Type: Car

Vendor:

Sku: 370163

Tags: 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 Alfa Romeo Alfetta Car Cars

Product variants

Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Alfetta

Model Code:

Generation

Generation:

First Generation

Codes

Chassis Code:

116.00 (Sedan), 116.00.X (Coupe)

👋 Introduction

Market Position

Target Audience:

Professional technicians and experienced DIY enthusiasts

Value Proposition:

Provides comprehensive, factory-level repair and maintenance information for the Alfa Romeo Alfetta

Competitive Analysis

Availability:

Digital format offers instant access, unlike rare physical manuals

Key Features

Features:

Step-by-step procedures, critical specifications, diagnostic aids, factory-level detail

Benefits:

Empowers owners to perform maintenance and repairs correctly, saving time and money

📋 Manual Details

Coverage Areas

Years Covered:

1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987

Body Styles Covered:

Sedan (Berlina), Coupe (GT)

Page Count

Page Count:

Extensive (estimated 500+ pages, typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, tuning, lubrication, cooling system, fuel delivery, exhaust system

Engine Electrical:

Ignition system, starting and charging system, electronic fuel injection (when applicable), emissions control

Transmission Manual:

Clutch system, gearbox overhaul, shifting mechanism, torque specifications

Transmission Automatic:

Overhaul, fluid changes, adjustments (if automatic transmission was an option)

Drivetrain:

Rear axle assembly, transaxle, driveshafts, universal joints, limited-slip differential (if applicable)

Suspension:

Front suspension (double wishbone, coil springs, anti-roll bar), rear suspension (De Dion axle, Watt's linkage, trailing arms, coil springs), shock absorbers, bushings

Steering:

Steering rack and pinion, power steering system (if equipped), steering column, alignment specifications

Brakes:

Front disc brakes, rear inboard disc brakes, brake hydraulics, parking brake system, ABS (if applicable to later models)

Electrical System:

Wiring diagrams, fuse box layout, lighting system, instrument panel, power windows, central locking

Body And Chassis:

Body panel removal and installation, door mechanisms, glass, interior trim, seat adjustments, chassis lubrication

HVAC:

Heating system, ventilation, air conditioning (if factory-equipped)

Procedures Included

Routine Maintenance:

Oil change intervals, filter replacements, fluid level checks, belt adjustments, spark plug service

Diagnostic Troubleshooting:

Step-by-step troubleshooting charts for common problems, symptom-based diagnosis

Disassembly Assembly:

Detailed instructions for component removal, reassembly, and torquing procedures

Repair Rebuilding:

Instructions for rebuilding major components like engines, transmissions, and brake calipers

Adjustments Calibrations:

Carburetor adjustments, ignition timing, valve lash adjustments, suspension alignment

Electrical Diagnosis:

Testing circuits, diagnosing electrical faults, repairing wiring harnesses

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIY mechanics

Illustrations:

Includes diagrams, schematics, and photographic illustrations

Charts Tables:

Torque specifications, fluid capacities, wiring diagrams, diagnostic flowcharts

📊 Manual Specifications

File Format

File Format:

Print Quality

Printable:

Full Printable

Zoom Functionality:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Families:

Alfa Romeo Twin Cam (Nord), Busso V6 (later models)

Engine Displacement Inline:

1.6L (1570 cc), 1.8L (1779 cc), 2.0L (1962 cc)

Engine Displacement V6:

2.5L (2492 cc) Busso V6 (from 1977/1978 onwards)

Engine Configuration:

Inline-4 DOHC (Nord), V6 DOHC (Busso)

Performance

Power Output 1.6L:

Approx. 109 hp @ 6000 rpm

Power Output 2.0L:

Approx. 130 hp @ 6000 rpm

Power Output 2.5L V6:

Approx. 158 hp @ 6200 rpm

Torque Output 2.0L:

Approx. 131 lb-ft @ 3500 rpm

Fuel System

Carburetion:

Twin Weber or Dell'Orto carburetors (e.g., 40 DCOE, 45 DCOE, DHLA)

Fuel Injection:

Bosch L-Jetronic or similar fuel injection on later models and some variants

Technical Details

Timing Belt:

Yes, timing belt driven camshafts on Twin Cam engines

🔧 Transmission

Standard

Transmission Type Standard:

5-speed manual transaxle

Optional

Transmission Type Optional:

3-speed automatic (e.g., ZF 3HP12, Torqueflite 727) on some models

Features

Transaxle Layout:

Rear-mounted transaxle (gearbox and differential combined) for weight distribution

📐 Dimensions

Exterior

Wheelbase:

Approximately 2510 mm (98.8 inches)

Length Sedan:

Approximately 4350 mm (171.3 inches)

Width:

Approximately 1680 mm (66.1 inches)

Height:

Approximately 1380 mm (54.3 inches)

Weights

Curb Weight:

Approximately 1200-1350 kg (2645-2976 lbs) depending on engine and equipment

🛡️ Safety Features

Ratings

Crash Test Era:

Era-appropriate safety standards; not tested under modern rigorous standards

Active Features

Braking System:

Hydraulic, front and rear disc brakes (rear inboard discs)

Suspension Design:

Transaxle layout and de Dion rear axle contribute to balanced handling

Passive Features

Seat Belts:

Standard lap and shoulder belts

💡 Technology Features

Infotainment

Standard Features:

Basic AM/FM radio, cassette player (optional on later models)

Driver Assistance

Driver Assistance Features:

Limited by era; primarily focused on mechanical and chassis engineering

Connectivity

Connectivity Features:

N/A (pre-digital era)

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles (5,000-8,000 km) or 6-12 months, depending on usage

Timing Belt Replacement:

Every 30,000-50,000 miles (50,000-80,000 km) - Critical for Nord engines

Fluid Specifications

Engine Oil:

API SF/SG rated, SAE 20W-50 or 15W-40 recommended (check manual for exact viscosity based on temperature)

Coolant:

50/50 mixture of ethylene glycol antifreeze and distilled water

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Transmission Fluid Manual:

GL-4 or GL-5 hypoid gear oil (e.g., SAE 75W-90 or 80W-90)

Transmission Fluid Automatic:

Type A Suffix A or DEXRON II (check specific transmission type in manual)

Differential Oil:

GL-5 hypoid gear oil

Known Issues

Rust Corrosion:

Prone to rust, especially in wheel arches, sills, and door bottoms

Carburetor Tuning:

Requires regular tuning and synchronization of twin carburetors

Electrical Gremlins:

Older wiring can be brittle; occasional electrical issues are not uncommon

Timing Belt Failure:

Critical to adhere to replacement intervals to prevent catastrophic engine damage

Bushings Wear:

Suspension and drivetrain bushings can wear over time, affecting handling

📚 Vehicle History

Brand Heritage

Alfa Romeo Legacy:

Renowned for sporting sedans and coupes with excellent driving dynamics and distinctive styling

Model Evolution

Introduction Year:

1972 (introduced slightly before the specified manual coverage, but the manual covers the bulk of its production)

Key Innovations:

Transaxle layout for improved weight distribution, rear inboard disc brakes

Major Updates:

Introduction of the V6 engine, minor styling revisions, updated interior features throughout its lifecycle

Production

Production Period:

1972-1987

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Automotive Press:

Praised by automotive journalists for its advanced engineering and sporty handling, often considered a driver's car of its era.