Alfa Romeo Alfetta 1973-1987 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Alfetta Model Variant: Sedan (Berlina), GT/GTV Coupe Production Years Covered: 1973-1987 Codes Internal Chassis Codes: Type 116 👋 Introduction Market Position Segment:...

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Type: Car

Vendor:

Sku: 425459

Tags: 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 Alfa Romeo Alfetta Car Cars

Product variants

Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Alfetta

Model Variant:

Sedan (Berlina), GT/GTV Coupe

Production Years Covered:

1973-1987

Codes

Internal Chassis Codes:

Type 116

👋 Introduction

Market Position

Segment:

Executive Compact Car / Sports Sedan

Competitive Analysis

Competitors:

BMW 3 Series, Mercedes-Benz W123, Audi 80, Lancia Beta

Key Features

Design Philosophy:

Italian styling, performance-oriented, innovative transaxle design

Driving Dynamics:

Excellent handling due to rear-mounted transaxle, rear-wheel drive

Engine Placement:

Front-engine, Rear-wheel drive

Value Proposition

Target Audience:

Enthusiasts and owners seeking in-depth knowledge for maintenance and repair

📋 Manual Details

Coverage Areas

Scope:

Comprehensive Workshop Service Manual

Page Count

Estimated Page Count:

Extensive (exact count not specified, but implied to be comprehensive)

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed repair and overhaul procedures for all engine variants

Fuel System:

Carburetor systems, fuel injection (if applicable), fuel pump, lines, tank

Ignition System:

Distributor, ignition coil, spark plugs, timing

Lubrication System:

Oil pump, oil filter, lubrication passages, oil cooler (if equipped)

Cooling System:

Radiator, water pump, thermostat, hoses, fan

Exhaust System:

Manifolds, pipes, muffler, catalytic converter (later models)

Transmission:

Manual and Automatic transmission removal, disassembly, repair, and installation

Drivetrain:

Propeller shaft, differential, rear axle assembly (transaxle layout)

Suspension System:

Front and rear suspension components, alignment, shock absorbers, springs

Steering System:

Steering rack, column, linkages, power steering system (if equipped)

Brake System:

Front and rear disc brakes, master cylinder, brake lines, calipers, parking brake

Electrical System:

Wiring diagrams, starter, alternator, battery, lighting, instrumentation, fuses, relays

Body:

Body panels, doors, windows, trim, bumpers, interior components

HVAC:

Heating, ventilation, and air conditioning systems (if equipped)

Chassis:

Frame and body structural components, mounting points.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, tune-ups, fluid checks, lubrication

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Repair Overhaul:

Detailed step-by-step instructions for component repair and complete overhauls

Disassembly Assembly:

Complete guides for dismantling and reassembling all major vehicle systems

Component Replacement:

Instructions for replacing specific parts and components

Special Tools:

Identification and usage of specific Alfa Romeo special tools

Engine Rebuild:

Complete engine disassembly, inspection, machining, and reassembly instructions.

Transmission Rebuild:

Detailed steps for rebuilding the integrated transaxle unit.

Technical Depth

Depth:

Advanced diagnostics and complete rebuilds, suitable for professional technicians

Diagnostic Tools:

Emphasis on systematic diagnostic approaches and understanding of mechanical principles.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

Delivery

Delivery Method:

Electronic Delivery via Email

Content Source

Origin:

Based on authorized Alfa Romeo dealer service department information.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, DOHC (Alfa Romeo 'Busso' V6 introduced later in some variants)

Performance

Displacement Range:

1.6L to 2.0L (1570cc to 1962cc) for 4-cylinder; 2.5L (2492cc) for V6

Horsepower Range:

Approx. 95 hp (1.6L) to 130 hp (2.0L), V6 models around 150-170 hp

Torque Range:

Varies by engine, e.g., 1.6L around 130 Nm, 2.0L around 170 Nm

Fuel System

Fuel Delivery:

Dual Dell'Orto carburetors (typical for 4-cyl); Bosch L-Jetronic (later models and V6)

Engine Variants

Engine Options:

1.6L Twin Carb, 1.8L Twin Carb, 2.0L Twin Carb, 2.0L Spica Injection, 2.0L 'Nord' V6, 2.5L 'Busso' V6 (later models like GTV6)

🔧 Transmission

Standard

Transmission Type:

5-speed manual transaxle (Gearbox and differential integrated at the rear)

Optional

Transmission Type Optional:

3-speed or 4-speed automatic (available on some variants)

Features

Layout:

Rear-mounted transaxle for improved weight distribution

📐 Dimensions

Exterior

Body Styles:

4-door Sedan (Berlina), 2-door Coupe (GT/GTV)

Weights

Curb Weight Range:

Approx. 1150 kg - 1350 kg (depending on model and equipment)

🛡️ Safety Features

Ratings

Crash Safety:

Generally considered robust for its era, but lacks modern safety structures and airbags. Specific crash test data from official bodies is limited for this vintage.

Active Features

Braking System:

Four-wheel disc brakes (standard on most models)

Passive Features

Seatbelts:

Standard three-point seatbelts

💡 Technology Features

Infotainment

Radio:

Typically AM/FM radio, optional cassette player. Basic analogue controls.

Driver Assistance

Features:

Limited to basic safety features of the era; no electronic driver aids.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 km (or as per manual, approximately 3,000 - 5,000 miles)

Tune Up Interval:

Spark plugs, ignition timing, carburetor adjustment every 10,000 - 15,000 km

Fluid Specifications

Engine Oil Type:

API SF/SG, SAE 10W-40 or 20W-50 (specific viscosity depends on climate and engine condition, refer to manual)

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water

Transmission Fluid Type:

GL-4 gear oil, SAE 75W-90 or 80W-90 (specific for transaxle unit)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Problems:

Rust (particularly sills, wheel arches, floor pans), carburetor tuning difficulties, electrical gremlins, aging rubber components, wear in the transaxle linkage.

Common Issues

Engine Wear:

Timing belt wear (check and replace per interval), potential camshaft wear in high-mileage engines.

📚 Vehicle History

Brand Heritage

Legacy:

Alfa Romeo is renowned for its sporting heritage, racing success, and passionate engineering.

Model Evolution

Introduction Year:

Key Innovations:

Transaxle layout, De Dion rear axle (early models), distinctive styling

Production

Manufacturing Location:

Milan, Italy (and other Alfa Romeo facilities)

Total Production Approx:

Over 450,000 units across all variants

🏆 Awards & Recognition

Recognitions

Automotive Journalism Awards:

Often praised by automotive journalists for its driving dynamics and styling, though reliability was sometimes a concern compared to German competitors.