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Alfa Romeo BRERA Complete Workshop Repair Manual 2005-2010

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Brera Product Name: Alfa Romeo BRERA Complete Workshop Repair Manual 2005-2010 Codes Vehicle Code Series: 939 👋 Introduction Market Position Positioning: A...
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Alfa Romeo BRERA Complete Workshop Repair Manual 2005-2010
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
Brera
Product Name:
Alfa Romeo BRERA Complete Workshop Repair Manual 2005-2010
Codes
Vehicle Code Series:
939
👋 Introduction
Market Position
Positioning:
A stylish and sporty coupe that competed in the premium compact/mid-size segment, known for its distinctive Italian design and engaging driving dynamics.
Competitive Analysis
Key Competitors:
Audi A3, BMW 1 Series, Mercedes-Benz B-Class, Volkswagen Scirocco.
Key Features
Design Philosophy:
Distinctive Italian styling, aerodynamic profile, 'sculpted' surfaces, inspired by the 2003 Kamal concept car.
Platform:
Based on the GM Epsilon platform, shared with the Opel Vectra C and Saab 9-3, though heavily modified by Alfa Romeo.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Engine Types Covered:
All engine types (e.g., JTS, V6 JTS, M-JET)
Page Count
Estimated Page Count:
Likely several thousand pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, valve timing, lubrication system, cooling system, fuel delivery, emission control systems.
Engine Management:
Engine control unit (ECU) diagnosis, sensor operations, actuator functions, ignition system, fuel injection system (MPI, direct injection), variable valve timing (VVT).
Transmission:
Manual transmission (e.g., M32) and automatic transmission (e.g., Q-Tronic) overhaul, maintenance, torque converter, clutch operation, gear shift mechanisms.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (Q4) systems, differential maintenance, driveshafts, CV joints, propeller shafts (for Q4).
Suspension:
Front suspension (e.g., double wishbone), rear suspension (e.g., multi-link), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rod ends, steering column, steering angle sensor calibration.
Brakes:
Brake system components (calipers, rotors, pads), hydraulic system, ABS, EBD, brake fluid specifications, bleeding procedures, parking brake.
Electrical System:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), power windows, central locking, mirrors, fuses, relays.
Body And Chassis:
Body panel repair, doors, hood, trunk, bumper repair, glass replacement, structural integrity checks, corrosion protection.
Comfort And Convenience:
HVAC system, climate control, seats, interior trim, audio system, navigation, keyless entry, immobilizer.
Safety Systems:
Airbag system, seat belts, SRS control unit diagnosis, seat belt pre-tensioners.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid level checks and top-ups (coolant, brake fluid, power steering fluid, transmission fluid).
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and connector pinouts.
Specifications And Tolerances:
Torque specifications for fasteners, engine bearing clearances, suspension component tolerances, alignment angles.
Special Tools:
Identification and usage of specialized tools required for specific repair tasks.
Technical Depth
Depth:
In-depth, professional quality coverage for all aspects of service, repair, and maintenance, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF with clear, legible text and images.
Searchability:
Likely text-searchable PDF for easy information retrieval.
Print Quality
Printability:
Printable pages allowing for physical reference during repairs.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol 1:
1.9 JTD (JTDm) Common Rail Diesel (e.g., 1.9 JTDM 8v, 1.9 JTDM 16v)
Engine Code Petrol 2:
2.2 JTS (Jet Thrust Stoichiometric) Direct Injection Petrol
Engine Code Petrol 3:
3.2 V6 JTS (GM-sourced GM6 or Alfa Romeo 'Busso' in early prototypes/some markets before full JTS adoption)
Performance Jtdm
Horsepower 1 9 Jt 8V:
Approx. 120 PS (118 hp; 88 kW)
Horsepower 1 9 Jt 16V:
Approx. 150 PS (148 hp; 110 kW)
Performance Jts
Horsepower 2 2 Jts:
Approx. 185 PS (182 hp; 136 kW)
Performance V6
Horsepower 3 2 V6 Jts:
Approx. 260 PS (256 hp; 191 kW)
Fuel System
Fuel Delivery Jts:
Direct Injection (Common Rail for JTDm)
Fuel Type:
Diesel (for JTDm), Unleaded Petrol (for JTS)
🔧 Transmission
Standard
Standard Transmission Type:
6-speed Manual (e.g., GM M32)
Optional
Optional Transmission Type:
6-speed Automatic (e.g., Q-Tronic)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or Q4 All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length:
Approx. 4,363 mm (171.8 in)
Width:
Approx. 1,830 mm (72.0 in)
Height:
Approx. 1,359 mm (53.5 in)
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights
Curb Weight Range:
Approx. 1,400 - 1,650 kg (3,086 - 3,638 lb) depending on engine and drivetrain
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved by the related 159, Brera expected similar safety standards)
Active Features
Active Safety List:
ABS with EBD, VDC (Vehicle Dynamic Control - ESP), Traction Control System (TCS), Brake Assist (HBA).
Passive Features
Passive Safety List:
Multiple airbags (front, side, curtain), front seatbelt pre-tensioners and load limiters, strong body structure.
💡 Technology Features
Infotainment
Infotainment System:
Optional Bose sound system, CD player, integrated navigation system (often Blue&Me integration).
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (optional), Hill Start Assist (HSA) on some models.
Connectivity
Connectivity Options:
Bluetooth connectivity (often via Blue&Me system), USB connectivity (on later models/options).
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 20,000 km or 1 year, whichever comes first.
Oil Change Interval Diesel:
Typically every 30,000 km or 1 year, whichever comes first (check manual for specific JTDm intervals).
Timing Belt Replacement:
For petrol engines with timing belts (e.g., 2.2 JTS), usually around 100,000 km or 5 years. Diesel engines typically use timing chains.
Fluid Specifications
Engine Oil Spec Petrol:
Refer to Selenia Star (e.g., Selenia Star Pure Energy 0W-30 or equivalent API SN, ACEA C3).
Engine Oil Spec Diesel:
Refer to Selenia WR Forward (e.g., Selenia WR Forward 0W-30 or equivalent API SN, ACEA C3).
Coolant Type:
Paraflu UP (long-life coolant, ethylene glycol based, typically blue or purple).
Brake Fluid Type:
DOT 4 (or DOT 4 Plus/LV for specific systems, always consult manual).
Transmission Fluid Manual:
Refer to specific manual for GL-4 or GL-5 specifications and viscosity, often SAE 75W-85 or 75W-90.
Transmission Fluid Automatic:
Refer to specific ATF specifications for Q-Tronic transmission, e.g., Tutela ATF Type 5.
Known Issues
Suspension Wear:
Wear on suspension bushings, ball joints, and tie rod ends, especially on higher mileage vehicles.
Electrical Gremlins:
Intermittent electrical issues can arise, often related to wiring harness integrity or sensor faults.
Dpf Issues Diesel:
Diesel Particulate Filter (DPF) regeneration issues or clogging can occur with primarily city driving.
Thermostat Housing Leaks:
Common on some GM-derived engines for plastic thermostat housings to crack and leak coolant.
Clutch Wear Manual:
Wear on the clutch assembly, particularly on manual transmissions, can be influenced by driving style.
📚 Vehicle History
Brand Heritage
Brand Focus:
Alfa Romeo is renowned for its sporting heritage, distinctive Italian design, and passion for performance driving.
Model Evolution
Concept To Production:
The Brera was a production version of the 2003 Italdesign Giugiaro concept car, initially presented with a V8 engine. The production version adopted GM-sourced engines.
Production
Production Period:
2005 - 2010
Assembly Location:
Piemonte factory, Italy (partially, some assembly elements might have been in different locations)
🏆 Awards & Recognition
Recognitions
Design Award:
The Brera concept car won numerous design awards, and the production model retained much of its acclaimed styling.
Ratings
Car Magazine Reviews:
Generally praised for its stunning design and driving dynamics, though some reviews noted compromises in practicality and the shared GM platform feel on certain components.
Certifications
Emissions Standards:
Compliant with Euro 4 emissions standards for petrol and diesel engines of its era.
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