Alfa Romeo GT 1.9 JTD 16V 2003-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Engine: 1.9 JTD 16V Production Years Covered: 2003-2010 Codes Engine Code Prefix: 937A 👋 Introduction Market Position Vehicle Segment: Compact Executive...

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Type: Car

Vendor:

Sku: 407888

Tags: 2003 2004 2005 2006 2007 2008 2009 2010 Alfa Romeo Car Cars GT GT 1.9 JTD 16V

Product variants

Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Engine:

1.9 JTD 16V

Production Years Covered:

2003-2010

Codes

Engine Code Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Coupe / Sportback

Target Audience:

Enthusiasts seeking sporty styling and engaging driving dynamics

Competitive Analysis

Key Competitors:

BMW 3 Series Coupe, Audi A3 Sportback, Volkswagen Golf GTI, Mercedes-Benz C-Class Coupe

Key Features

Design Philosophy:

Striking Italian styling, blending coupe and sportback practicality.

Driving Dynamics:

Renowned Alfa Romeo handling and chassis tuning.

Manual Value Proposition

Benefit To Owner:

Enables DIY maintenance and repairs, saving significant expenses.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Electrical, Mechanical

Page Count

Estimated Page Count:

Extensive (Specific count not provided, but described as 'a lot of information')

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English (Implied by product description context)

Format

File Format:

.ISO / .EXE

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes (Power Unit)

Fuel System:

Electrical System:

Chassis Suspension:

Yes (Lower Unit, Bracket Unit)

Braking System:

Covered within relevant sections (e.g., Technical Features, Troubleshooting)

Bodywork And Trim:

Implied within Rigging Information, General Information, and Technical Features

Procedures Included

Routine Maintenance:

Yes (Maintenance section)

Troubleshooting:

Yes (Dedicated Troubleshooting section)

Diagnostic Procedures:

Yes (Integrated within Troubleshooting and Electrical System)

Repair Procedures:

Yes (Step-by-step details)

Component Overhaul:

Likely covered within Power Unit, Lower Unit, etc.

Electrical Component Testing:

Yes (Electrical System section)

Technical Depth

Depth:

Comprehensive Factory Level

Detail Level:

Step-by-step detailed instructions for self-repair

📊 Manual Specifications

File Format

Primary Format:

.ISO Disc Image File

Secondary Format:

.EXE Application

Print Quality

Printability:

Printable without any restriction

Binding Type

Binding:

Digital (N/A for electronic format)

Paper Type

Paper Type:

Digital (N/A for electronic format)

Software Requirements

Required Software:

DAEMON Tools / MagicISO or equivalent for .ISO

Compatibility

Operating System:

Windows 32-bit

Usability Features

Zoom Capability:

Yes (Zoom in anywhere on computer for clarity)

Part Number Reference:

Parts correspond with page numbers for easy use

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder Turbocharged Direct Injection Diesel (JTD)

Displacement:

1910 cc (1.9 Liters)

Valvetrain:

16 Valves (Double Overhead Camshaft - DOHC)

Performance

Horsepower:

Approximately 150 PS (110 kW; 148 bhp) at 4000 rpm (for the 16v variant)

Torque:

Approximately 305 Nm (225 lb-ft) at 2000 rpm

Fuel System

Fuel Type:

Diesel

Injection System:

Common Rail Direct Injection (JTDm in later iterations, JTD for this period)

Turbocharger

Turbo Type:

Variable Geometry Turbocharger (VGT)

🔧 Transmission

Standard

Type:

6-Speed Manual

Optional

Type:

Selesteps (Autodown) 6-Speed Sequential Automatic (Optional on some variants, though manual is primary for this listing)

Features

Clutch Type:

Hydraulic Actuated Single Dry Plate

📐 Dimensions

Exterior

Length:

Approx. 4288 mm (168.8 in)

Width:

Approx. 1762 mm (69.4 in)

Height:

Approx. 1370 mm (53.9 in)

Weights

Curb Weight:

Approx. 1410 kg (3108 lbs)

Gross Vehicle Weight:

Not specified in product info, but covered in manual

Towing Capacity:

Not applicable for this vehicle type generally

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for the Alfa Romeo GT range)

Active Features

Standard (with EBD - Electronic Brakeforce Distribution)

Standard (Vehicle Stability Control)

Traction Control:

Standard (ASR - Anti-Slip Regulation)

Passive Features

Airbags:

Driver, Passenger, Side, Window Airbags (configurable by trim)

Seatbelts:

Pretensioner and load limiter equipped seatbelts

💡 Technology Features

Infotainment

Head Unit:

Factory fitted Radio/CD player, often with optional navigation system. Early models may have basic units, later ones more integrated systems.

Speaker System:

Typically 6-8 speakers, Bose premium audio optional on higher trims.

Driver Assistance

Cruise Control:

Optional on most variants.

Parking Sensors:

Optional rear parking sensors.

Connectivity

Bluetooth:

Optional Bluetooth hands-free system on later models.

Lighting

Headlights:

Halogen projector headlights, optional Xenon HID headlights.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 - 20,000 miles (24,000 - 32,000 km) or 1-2 years, depending on driving conditions. Manual will specify exact intervals.

Timing Belt Replacement:

Essential for JTD engines. Interval typically around 60,000 - 70,000 miles (96,000 - 112,000 km) or 5 years. Manual is critical for this procedure.

Fluid Specifications

Engine Oil Type:

Refer to manual for specific API/ACEA specifications. Likely a high-quality synthetic diesel engine oil (e.g., ACEA C3 or equivalent).

Coolant Type:

Paraflu UP or equivalent (OAT coolant), typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Transmission Fluid Type:

Refer to manual for specific manual transmission oil (MTF) or automatic transmission fluid (ATF) specification.

Known Issues

Common Wear Items:

Front suspension components (wishbone bushes, ball joints), EGR valve, DPF issues (if fitted), glow plugs, and potential turbocharger wear. Clutch wear.

Electrical Gremlins:

While not unique, Alfa Romeo of this era can sometimes exhibit minor electrical anomalies. The manual's electrical section is invaluable.

Diagnostics

Diagnostic Tool Requirement:

While basic OBD-II scanners can read fault codes, a dedicated Alfa Romeo diagnostic tool (e.g., examiner, MES) is often recommended for in-depth analysis and actuator testing.

📚 Vehicle History

Brand Heritage

Marque Legacy:

Alfa Romeo is renowned for its sporting heritage, distinctive Italian design, and engaging driving dynamics, dating back to 1910.

Model Evolution

Platform Basis:

Based on the Fiat Premium Platform, shared with the Alfa Romeo 147 and Alfa Romeo 156.

Design Origin:

Production

Manufacturing Plant:

Pomigliano d'Arco, Italy

Production Period:

2003 - 2010

🏆 Awards & Recognition

Recognitions

Design Awards:

The Alfa Romeo GT's design by Bertone was highly acclaimed, contributing to its distinctive market appeal.

Ratings

Reliability Perception:

While not always topping reliability surveys, enthusiast communities often praise its driving feel and character, with maintenance being key to longevity.