Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Target Audience:
Owners of Alfa Romeo GTV and Spider 916 models from 1995-2006 seeking to perform maintenance, diagnostics, and repairs themselves or to better understand their vehicle.
Alfa Romeo Philosophy:
Reflects Alfa Romeo's commitment to spirited driving, distinctive styling, and performance-oriented engineering, appealing to enthusiasts.
Uniqueness:
Actual genuine factory service manuals, not third-party alternatives. Offers comprehensive coverage and detailed technical information.
Benefits:
Enables DIY servicing, saving labor costs. Provides factory-level knowledge. Facilitates informed decisions regarding maintenance and repair. Easy to navigate and print specific sections.
Information Source:
Represents genuine factory documentation, ensuring accuracy and authenticity of repair and maintenance procedures.
Service Coverage:
Complete factory service and repair for all styles and models within the specified production years.
All Styles Covered:
Includes both GTV Coupe and Spider Convertible body styles across all trim levels offered during the 1995-2006 production period.
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive).
Type:
Factory Service Repair Manual
Engine:
Engine Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior
Safety And Restraint:
Restraint System
Chassis Body Repair:
Covers chassis structural components, body panel repair, door mechanisms, hood/bonnet and trunk/boot lid operation, and glass replacement.
Interior Trim:
Procedures for removing and refitting interior trim panels, dashboard components, seats, and carpeting.
Engine Control System Diagnostics:
Detailed diagnostics for the engine control unit (ECU), sensors (e.g., crankshaft position, camshaft position, MAP, MAF, O2 sensors), actuators, and ignition system.
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics And Repair:
Troubleshooting, Step-by-step repair procedures, Diagnostic procedures
Tuning And Modification:
Tuning information
Electrical System Diagnostics:
Comprehensive guide to diagnosing electrical faults, including fuses, relays, wiring harnesses, and electronic modules using wiring diagrams.
Depth:
Complete factory-level detail, covering fundamentals to advanced diagnostics and rebuilds. Equivalent to what professional technicians use.
Compatibility:
Compatible with all PC-based Windows operating systems and Mac. Requires Adobe PDF Reader.
Search Functionality:
PDF format allows for quick searching of specific keywords, making it easy to locate repair procedures or specifications.
Printability:
Fully printable without restriction. Individual pages, chapters, or the entire manual can be printed.
Delivery Method:
Digital download via link provided after payment. No physical shipping.
Storage Options:
Can be saved to hard drive or burned to CD-ROM.
Engine Variants Covered:
Likely covers the key engine options offered during the 916 generation, including the 2.0 Twin Spark (150-155 hp), 3.0 V6 24v Busso (220 hp), and the 3.2 V6 24v Busso (240 hp). Specific engine codes (e.g., AR32301, AR32305) would be detailed within the manual.
Typical Performance Characteristics:
Focuses on maintaining and diagnosing power delivery, engine response, and overall operational efficiency for the V6 and Twin Spark engines characteristic of this era.
Engine Diagnostics:
Troubleshooting procedures for common engine faults, including misfires, rough idling, and performance reduction, often linked to specific sensors or fuel system components.
Fuel Injection Details:
Covers Bosch Motronic or similar engine management systems, fuel pump operation, injector testing, fuel pressure regulation, and throttle body calibration for accurate air-fuel mixture control.
Fuel Pump Pressure:
Specifications for fuel pump output pressure, crucial for proper fuel delivery and engine performance.
Manual Transmission:
Likely details the Getrag 5-speed and 6-speed manual transmissions used in various GTV and Spider models. Includes clutch operation, gear selection mechanisms, and internal component repair.
Automatic Transmission:
May cover the JTD (diesel) or certain V6 models if an automatic transmission was an option, though less common for these performance-oriented models.
Drive Axle Information:
Information on front-wheel drive layout, including half-shafts, constant velocity joints, and differential servicing.
Clutch System Service:
Detailed procedures for clutch slave cylinder, master cylinder, and clutch fluid checks and replacement.
Body Styles:
Coupe (GTV) and Convertible (Spider). Specific exterior dimensions (length, width, height, wheelbase) would be detailed per model variant.
Curb Weight Range:
Typically ranges from approximately 1300 kg to 1500 kg, depending on engine and body style. Exact figures will be in the manual.
Towing Capacity:
Generally not applicable for this sports car, but the manual would specify if any towing recommendations exist.
Cabin Features:
Information on seating adjustments, dashboard layout, and interior ergonomics relevant to maintenance and component access.
Crash Test Information:
Details on passive safety systems like airbags, seatbelts, and chassis integrity for occupant protection. Specific Euro NCAP or equivalent ratings may not be readily available in the service manual but the systems themselves are covered.
Braking System Components:
ABS, EBD, and brake caliper servicing. May include specifications for front and rear brake disc sizes and pad replacement procedures.
Suspension Geometry Specifications:
Alignment angles such as camber, caster, and toe, which are critical for handling and tire wear.
Restraint System Components:
Front airbags, side airbags (if equipped), seatbelt pre-tensioners, and related control modules.
Audio System Coverage:
Details on factory radio and speaker systems, including wiring and troubleshooting for head units and amplifiers.
Climate Control System:
Coverage of the automatic or manual climate control system, including HVAC unit operation, refrigerant charging, and fan speed control.
ABS And Traction Control:
Information on the Antilock Braking System (ABS) and potentially Traction Control System (ASR) components, sensors, and control modules.
Lighting And Signals:
Comprehensive coverage of headlights, taillights, turn signals, interior lighting, and their associated wiring and relays.
Typical Maintenance Schedule:
Intervals for oil changes (e.g., every 10,000-15,000 km or annually), spark plug replacement (especially for Twin Spark engines, which have two per cylinder), timing belt replacement (critical for Twin Spark and V6 engines, typically every 60,000-100,000 km or 5-7 years), brake fluid flush, coolant changes, and gearbox oil replacement. Specific intervals are detailed in the manual.
Engine Oil Specification:
Likely requires fully synthetic engine oil, such as SAE 10W-40 or 5W-40, meeting ACEA A3/B3 or API SG/SH specifications. Specific viscosity and API/ACEA ratings for different engines will be listed.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, typically in a 50/50 mix with distilled water. Paraflu UP or similar Type 1 coolant specified by Fiat/Alfa Romeo.
Brake Fluid Specification:
DOT 4 or DOT 4 Plus brake fluid.
Transmission Fluid Specification:
Specific manual transmission gear oil (e.g., SAE 75W-90 GL-4 or GL-5) and potentially automatic transmission fluid if applicable.
Power Steering Fluid:
Typically utilizes hydraulic fluid compliant with Dexron III or specific Alfa Romeo specifications, critical for the responsive steering system.
Air Conditioning Refrigerant:
Details the type and quantity of refrigerant (likely R134a) and compressor oil required for the air conditioning system.
Common Wear Items:
The manual would detail common issues such as timing belt tensioner and idler pulley replacement for Twin Spark engines, wear on suspension bushings, potential for corrosion in specific areas, catalytic converter health, and electronic control unit (ECU) diagnostics.
Engine Specific Considerations:
Twin Spark engines require careful attention to the dual ignition system and oil level. V6 Busso engines are renowned for their sound but require regular maintenance to prevent issues.
Cooling System Concerns:
Potential for radiator leaks, thermostat issues, or water pump failures and their diagnostic and repair methods.
Alfa Romeo Legacy:
The 916 generation represented a significant styling and engineering departure for Alfa Romeo, aiming to compete in the premium sports coupe and convertible segments. It carries forward the brand's tradition of engaging driving dynamics and distinctive Italian design.
916 Generation Changes:
The 916 GTV and Spider evolved through several facelifts and powertrain updates during its production run. Key changes included revised front and rear styling, updated interior trim, and the introduction of the more powerful 3.2 V6 engine, alongside the phasing out of the original 2.0 Twin Spark and 3.0 V6 variants for certain markets.
Facelift Details:
Manual may contain information pertaining to pre-facelift (1995-1997) and post-facelift (1998-2006) models, noting any significant design or mechanical changes between these phases.
Manufacturing Details:
Primarily produced at Alfa Romeo's facilities, with design input from Pininfarina contributing to the distinctive styling of the Spider.
