Alfa Romeo Spider 916 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: Spider Generation Chassis Code: 916 Year: 1999 Codes Vin Code Start: ZAR916 Vin Code End: 0000000 👋 Introduction Market Position Target Audience:...

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Type: Car

Vendor:

Sku: 431027

Tags: 1999 Alfa Romeo Car Cars Spider Spider 916

Product variants

Description

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Spider

Generation Chassis Code:

Year:

Codes

Vin Code Start:

ZAR916

Vin Code End:

0000000

👋 Introduction

Market Position

Target Audience:

Alfa Romeo Spider 916 owners, DIY enthusiasts, independent repair shops

Value Proposition:

Enables owners to perform servicing and repairs themselves, saving on labor costs ($50-$60 per hour)

Competitive Analysis

Comparison:

Actual genuine factory manual, not 3rd party. Provides same information as professional technicians.

Key Features

Instructional Format:

Detailed substeps, numbered instructions, notes, cautions, warnings

Visual Aids:

All necessary illustrations, diagrams, drawings, photos, enlarged insets

Navigation:

Numbered table of contents, search function

📋 Manual Details

Coverage Areas

Body Styles Covered:

All styles covered

Geographical Coverage:

Global (factory specifications)

Page Count

Estimated Page Count:

Hundreds of pages (printable)

Manual Type

Type:

Factory Service Repair Manual

Origin:

Official Factory Manual

Language

Language:

English

Format

Delivery Method:

Digital Download

File Format:

Compatibility:

All PC-based Windows OS and Mac

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle

Chassis:

Brake System, Suspension, Steering, Chassis/Body

Electrical And Electronics:

Wiring Diagram, Electrical System, Engine Control System

Comfort And Climate:

Heater/Air Conditioning

Ancillary Systems:

Cooling System, Fuel Injection/Fuel System, Emission System, Restraint System

Interior:

Interior Trim and Components

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication

Diagnostics:

Troubleshooting, Advanced Troubleshooting Guide

Repair Rebuild:

Step-by-step repair procedures, Rebuilding procedures, Refurbishing procedures, Restoration procedures

Tuning:

Tuning procedures

Technical Depth

Depth:

Comprehensive (from fundamentals to advanced diagnostics and repair)

User Level:

Owner to Professional Technician

📊 Manual Specifications

File Format

Resolution:

High Resolution

Searchability:

Searchable (via Adobe PDF Reader)

Print Quality

Printable:

Printable without any restriction (entire manual or specific pages)

Binding Type

Binding:

Digital (printable, no physical binding)

Paper Type

Paper Type:

Not Applicable (Digital format)

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

1.8 Twin Spark (AR67101), 2.0 Twin Spark (AR32301), 3.0 V6 24v (AR16101, AR16102)

Performance

Power Output Range:

144 PS (1.8 TS) to 220 PS (3.0 V6 24v)

Torque Output Range:

174 Nm (1.8 TS) to 270 Nm (3.0 V6 24v)

Fuel System

Fuel Injection Type:

Multi-point fuel injection (MPI)

Fuel Type:

Unleaded gasoline (RON 95 recommended, RON 98 optional)

Engine Management

ECM Examples:

Bosch Motronic (specific variants may apply)

Timing System

Timing Drive:

Timing belt (Twin Spark engines), Timing chain (V6 engines)

🔧 Transmission

Standard

Type Standard:

5-speed Manual (M35/5 for TS engines, M36/5 for V6)

Optional

Type Optional:

4-speed Automatic (Q-System, for 2.0 TS and V6 models)

Features

Clutch Type:

Hydraulically operated dry single-plate clutch

Transmission Fluid Type Manual:

GL-4 (e.g., Tutela Car Technyx 75W-90 or equivalent)

Transmission Fluid Type Automatic:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 4405 mm (173.4 in)

Width:

Approx. 1780 mm (70.1 in)

Height:

Approx. 1330 mm (52.4 in)

Wheelbase:

Approx. 2595 mm (102.2 in)

Weights

Curb Weight Range:

Approx. 1400-1550 kg (3086-3417 lbs) depending on engine and specification

Gross Vehicle Weight Rating:

Approx. 1800 kg (1800 kg)

Cargo

Luggage Capacity:

Approx. 175 liters (6.2 cu ft)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not explicitly rated for 1999, but later models received 3-star rating.

Active Features

Brakes:

ABS (Anti-lock Braking System) standard on all models

Traction Control:

ASR (Anti-Slip Regulation) available on some models

Passive Features

Airbags:

Driver and Passenger Airbags standard

Rollover Protection:

Reinforced A-pillars and rollover bars behind seats

Seatbelts:

Pre-tensioner seatbelts

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, often with 4 or 6 speakers.

Display:

Digital climate control display, trip computer (on some models)

Driver Assistance

Cruise Control:

Optional on some models

Connectivity

Connectivity Features:

Limited by era; typically involves basic auxiliary input for aftermarket audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000-15,000 km (6,000-9,000 miles) or 12 months

Timing Belt Replacement:

Every 60,000 km (37,000 miles) or 5 years (Twin Spark engines)

Spark Plug Replacement:

Every 60,000 km (37,000 miles) for Twin Spark (using both plugs)

Fluid Specifications

Engine Oil Specification:

API SG/SH or ACEA A3-96, SAE 10W-40 or 10W-50 (check manual for exact spec based on climate)

Coolant Specification:

Paraflu UP or equivalent (ethylene glycol based, 50% concentration)

Brake Fluid Specification:

DOT 4

Known Issues

Electrical Gremlins:

Commonly cited issues with wiring harnesses, sensors, and ECUs, often exacerbated by age and moisture.

Timing Belt Tensioner:

Critical component on Twin Spark engines; failure can lead to catastrophic engine damage.

Suspension Bushings:

Wear and tear on suspension components can lead to a less precise feel and increased noise.

Rust:

While generally good, vulnerable areas like wheel arches and sills can be prone to corrosion with age and neglect.

📚 Vehicle History

Brand Heritage

Brand Philosophy:

Known for sporty designs, engaging driving dynamics, and Italian flair.

Model Evolution

Generation Introduction:

The 916 generation replaced the beloved Pininfarina-designed Type 115 Spider.

Design Influence:

Penned by Pininfarina, showcasing a distinctive wedge-shaped profile and unique headlight design.

Production

Production Period 916:

1995-2004

Manufacturing Location:

Arese, Italy

🏆 Awards & Recognition

Recognitions

Design Awards:

The 916 Spider's design, penned by Pininfarina, was highly acclaimed and won numerous design accolades.

Top Gear Review:

Often praised for its aesthetics and driving character in period reviews.