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Allis Chalmers D-19 and D-19 Diesel Tractor Service Repair Manual

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The Allis-Chalmers D-19 Tractor, specifically the D-19 Diesel variant, represents a robust piece of agricultural machinery produced between 1959 and 1961. Known for its durable construction and reliable performance, this...
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Allis Chalmers D-19 and D-19 Diesel Tractor Service Repair Manual
The Allis-Chalmers D-19 Tractor, specifically the D-19 Diesel variant, represents a robust piece of agricultural machinery produced between 1959 and 1961. Known for its durable construction and reliable performance, this tractor was designed to meet the demanding needs of farming operations. Allis-Chalmers, a manufacturer with a strong legacy in agricultural innovation, engineered the D-19 to provide consistent power and operational flexibility, making it a valuable asset for a wide range of tasks. Its design emphasizes mechanical functionality and power delivery, reflecting the practical engineering priorities of its era. This comprehensive service repair manual provides essential information for the maintenance and repair of the Allis-Chalmers D-19 Diesel Tractor. It covers all major systems, including the Diesel Fuel System, Engine, Clutch, Transmission, Power-Director, Brakes, Cooling System, and Electrical System, among others. The manual is designed for both owners seeking to perform routine upkeep and professional technicians undertaking complex repairs. By offering detailed procedures for maintenance, diagnostics, and overhauls, this guide aims to ensure the optimal performance, longevity, and cost-effective operation of your tractor.
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-19 Tractor
Model Variant:
D-19 Diesel
Vehicle Type:
Agricultural Tractor
Application Focus:
Service and Repair
👋 Introduction
Market Position
Target Audience:
Broad appeal, suitable for both amateur owners performing routine tasks and professional technicians undertaking complex repairs.
Competitive Analysis
Manual Advantage:
Provides essential information for preventing premature failure and reducing unnecessary repair costs through diligent maintenance.
Key Features
Ease Of Use:
Emphasizes straightforward language and clear instructions for ease of understanding and application.
Practical Application:
Encourages frequent use of the manual to ensure optimal performance and longevity of the tractor.
📋 Manual Details
Coverage Areas
Systems Covered:
Belt Pulley, Brakes, Carburetor, Clutch, Cooling System, Diesel Fuel System, Differential, Electrical System, Engine (Diesel), Engine (Non-Diesel), Final Drive and Differential, Front System, Governor (Non-Diesel), Ignition System, LP-Gas System, Power-Director, Power Lift System, Power Take-Off, Steering Gear, Transmission
Page Count
Estimated Page Count:
Detailed service manuals for this era typically range from 300-600 pages, depending on the depth of coverage. Specific page count not provided in product info, but comprehensive coverage is implied.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Covers both Diesel and Non-Diesel engine configurations, including fuel systems (Diesel and LP-Gas), cooling, lubrication, and ignition systems.
Drivetrain Systems:
Detailed coverage of clutch, transmission, Power-Director, final drive, differential, and Power Take-Off (PTO) systems.
Braking Steering Suspension:
Includes comprehensive sections on the brake system, steering gear, and front system components.
Electrical And Auxiliary:
Covers the electrical system, ignition system, governor (for non-diesel), power lift system, and belt pulley.
Procedures Included
Maintenance Procedures:
Routine maintenance, preventive maintenance, lubrication schedules, fluid checks, filter replacement, and general upkeep.
Diagnostic Procedures:
Troubleshooting guides, symptom analysis, and diagnostic steps for various systems and components.
Repair And Rebuild Procedures:
Detailed step-by-step instructions for disassembly, inspection, repair, assembly, and adjustment of all major components and systems.
Technical Adjustments:
Information on setting clearances, timing, fuel injection pressures, governor settings, and other critical adjustments.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance for new owners to detailed repair and overhaul procedures for professional technicians.
Level Of Detail:
Designed for accuracy and correctness in performing procedures, enabling users to complete tasks properly.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Print Quality
Readability:
Features easy-to-read type for enhanced user experience.
Digital Features:
Searchable text within the PDF allows for quick access to specific information.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, with mention of Non-Diesel engine variants (likely Gasoline or LP-Gas) covered in separate sections.
Performance
Horsepower Range:
Specific HP not provided, but D-19 Diesel models typically featured engines in the 50-70 PTO horsepower range, depending on specific engine option and configuration.
Torque Characteristics:
Diesel engines are known for their strong low-end torque, crucial for heavy draft work and power take-off applications.
Fuel System
Diesel Fuel System:
Covers fuel injection pump, injectors, fuel lines, filters, and related components for the diesel engine.
Lp Gas System:
Dedicated section for LP-Gas fuel system components including vaporizers, regulators, and fuel lines.
Cooling System
Cooling System Components:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Lubrication System
Lubrication Details:
Oil pump, filter, oil passages, and recommended lubrication intervals and oil types (fluid specifications likely detailed within).
🔧 Transmission
Standard
Transmission Type:
Likely a constant mesh or synchromesh manual transmission, common for the era.
Optional
Power Director:
Includes coverage of the 'Power-Director' system, which often refers to a torque amplifier or powershift unit for on-the-go gear changes.
Features
Gear Selection:
Details on gear shifting, clutch operation, and transmission assembly/disassembly.
Gear Ratios
Gear Ratio Information:
Specifications for various gear ratios across the transmission, important for understanding field speeds and power delivery.
📐 Dimensions
Exterior
Overall Length:
Specific dimensions not provided, but typical for its class, likely in the 12-15 foot range.
Wheelbase:
Specific dimensions not provided, but designed for stability and traction in agricultural settings.
Weights
Operating Weight:
Specific weights not provided, but likely in the 4,000-6,000 lbs range, varying with configuration.
Drawbar Horsepower:
PTO horsepower figures translate to drawbar horsepower, a key metric for tractor performance.
🛡️ Safety Features
Ratings
Safety Standards:
While specific modern safety ratings are not applicable, the manual covers safe operating procedures for the era's machinery.
Active Features
Braking System:
Detailed procedures for maintaining and repairing the braking system, crucial for safe operation.
Passive Features
Operator Station:
Information on controls, seat, and general operator interface, important for ergonomics and safety.
Warnings And Precautions
Safety Advisories:
Manual likely includes specific warnings for high-pressure fuel systems, moving parts, and safe fluid handling.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Tractor technology of the era focused on mechanical functionality, not entertainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Focus on core mechanical operation and power delivery).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features present in this model).
Powertrain Technology
Power Director System:
The Power-Director is a key technological feature, offering enhanced operational flexibility through on-the-fly speed adjustments.
🔧 Maintenance
Service Intervals
Lubrication Schedule:
Manual would specify intervals for engine oil changes, transmission oil changes, chassis lubrication points (grease fittings), and hydraulic system service.
Filter Replacement:
Recommended intervals for air filter, fuel filter, and oil filter replacement.
Fluid Specifications
Engine Oil Type:
Likely requires API CD or CE rated diesel engine oil, with specific viscosity grades (e.g., SAE 30 or 15W-40) depending on ambient temperature. Manual will confirm.
Hydraulic Fluid Type:
Likely requires tractor hydraulic fluid (THF) or universal tractor transmission fluid (UTTO) meeting specific specifications. Manual will confirm.
Coolant Type:
Ethylene glycol-based antifreeze, likely a conventional green coolant, mixed with distilled water in a 50/50 ratio. Manual will specify concentration and type.
Known Issues
Common Wear Items:
Potential common issues include worn clutch components, aging hydraulic seals and hoses, radiator leaks, and wear in the steering gearbox.
Engine Performance Issues:
Diesel engine issues might include fuel system wear, glow plug reliability, and compression loss in older units. LP-gas models may have carburetor and regulator issues.
Preventive Maintenance Strategy
Preventive Focus:
Manual strongly advocates for preventive maintenance to avert costly failures, highlighting its value proposition.
📚 Vehicle History
Brand Heritage
Allis Chalmers Legacy:
Allis-Chalmers was a prominent American manufacturer of agricultural, construction, and industrial machinery, known for innovation and durability.
Model Evolution
D Series Tractors:
The D-series tractors, including the D-19, represented a significant line of utility and row-crop tractors for Allis-Chalmers, succeeding earlier models and preceding later designs.
Production
Production Years:
The Allis-Chalmers D-19 was primarily produced from 1959 to 1961.
Manufacturing Location:
Allis-Chalmers tractors were predominantly manufactured in the United States, with key plants in West Allis, Wisconsin.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Allis-Chalmers received numerous industry accolades for its innovation and tractor designs throughout its history, though specific awards for the D-19 are not detailed here.
Ratings
Industry Perception:
Allis-Chalmers tractors of this era were generally well-regarded for their robust construction and ability to perform demanding agricultural tasks.
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