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Allis Chalmers D19 & D-19 Diesel Tractor Service Repair Manual

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The Allis-Chalmers D19, produced between 1959 and 1961, represents a robust and versatile tractor designed for agricultural and demanding work applications. This model, specifically the D-19 Diesel Tractor, was a...
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Type: Tractor
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Sku: 124600
Allis Chalmers D19 & D-19 Diesel Tractor Service Repair Manual
The Allis-Chalmers D19, produced between 1959 and 1961, represents a robust and versatile tractor designed for agricultural and demanding work applications. This model, specifically the D-19 Diesel Tractor, was a significant offering from Allis-Chalmers, a manufacturer renowned for its innovation and durable machinery. The D19 is recognized for its substantial power, typically featuring a 4-cylinder diesel engine around 262 cubic inches, delivering approximately 60-70 PTO horsepower. Its engineering prioritizes reliability and operational efficiency, making it a valuable asset for farm work and other heavy-duty tasks. The tractor’s design, including its wheelbase of approximately 88 inches and operating weight ranging from 5,500 to 6,500 lbs, underscores its capability and stability. This comprehensive Service Repair Manual is meticulously compiled to serve as the definitive guide for owners, mechanics, and restoration enthusiasts of the Allis-Chalmers D19 and D-19 Diesel Tractor. It covers an extensive array of systems, including brakes, clutch, cooling, diesel fuel, electrical, engine (diesel and non-diesel), final drive, PTO, power lift, and steering. The manual provides detailed, step-by-step instructions for maintenance, diagnostics, repair, and overhaul procedures, supported by high-quality diagrams and illustrations. Its purpose is to empower users with the knowledge to perform servicing and repairs effectively, thereby enabling cost savings and ensuring the longevity and optimal performance of their tractor.
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D19
Model Variant:
D-19 Diesel Tractor
Codes
Engine Codes:
D (diesel)
Generation
Production Period:
1959-1961
👋 Introduction
Market Position
Target Audience:
Owners, mechanics, and restoration enthusiasts of the Allis-Chalmers D19 & D-19 Diesel Tractor.
Competitive Analysis
Manual Completeness:
Positioned as the most comprehensive service repair manual available for this model.
Key Features
Value Proposition:
Enables DIY servicing and repair, saving costs on labor and postage. Offers high-quality diagrams and detailed instructions.
Product Promise:
Users will not be dissatisfied due to the thoroughness of the manual.
📋 Manual Details
Coverage Areas
Systems Covered:
Brakes, Belt Pulley, Carburetor, Clutch, Cooling System, Diesel Fuel System, Differential, Electrical, Engine (Diesel), Engine (Non-Diesel), Final Drive and Differential, Front System, Governor (Non-Diesel), Ignition System, LP-Gas System, Power-Director, Power Lift System, Power Take-Off, Steering Gear, Transmission
Engine Variants Covered:
Diesel and Non-Diesel (Gasoline/LP-Gas).
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'most complete ever compiled')
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Diesel engine overhaul, tuning, fuel injection, cooling system components (radiator, water pump, thermostat), lubrication system.
Drivetrain Systems:
Clutch operation and adjustment, transmission overhaul, differential repairs, final drive assemblies, Power-Director (torque amplifier) system.
Steering And Braking:
Steering gear box service and adjustment, brake system maintenance, hydraulic brake components, parking brake.
Electrical Systems:
Ignition system troubleshooting, generator or alternator service, starter motor, lighting circuits, wiring diagrams.
Auxiliary Systems:
Power Take-Off (PTO) operation and repair, Power Lift system hydraulics and control, belt pulley assembly.
Procedures Included
Maintenance Procedures:
Routine lubrication, fluid level checks, filter changes, belt tensioning, battery maintenance.
Diagnostic Procedures:
Troubleshooting guides for common performance issues, diagnostic charts, fault finding for engine, transmission, and hydraulic systems.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and adjustment for all major systems.
Overhaul Procedures:
Detailed instructions for complete engine rebuilds, transmission overhauls, and hydraulic system component rebuilding.
Carburetor Service:
Detailed instructions for maintenance, adjustment, and rebuilding of carburetors for gasoline/LP-gas models.
Governor Service:
Information on servicing and calibration of the governor system (both diesel and non-diesel).
Technical Depth
Diagnostic Level:
Advanced diagnostics and troubleshooting for complex issues.
Repair Complexity:
Comprehensive repair procedures suitable for professional mechanics and experienced DIY enthusiasts.
Diagrams And Illustrations:
High-quality diagrams, exploded views, and technical illustrations for clarity.
📊 Manual Specifications
File Format
PDF Quality:
High quality, printable pages.
Searchability:
PDF format typically allows for text searchability, enhancing usability.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader & WinZip.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (also covers non-diesel variants, likely gasoline or LP-Gas).
Manufacturer:
Allis-Chalmers (or supplied by engine specialist).
Cylinders:
Typically a 4-cylinder diesel engine.
Performance
Displacement:
Typically around 262 cubic inches (4.3 Liters) for the D19 Diesel engine.
Horsepower:
Approximately 60-70 PTO horsepower (specific figures may vary by tune and year).
Torque:
Specific torque figures are not provided but would be substantial for the engine size.
Fuel System
Fuel Type:
Diesel, Gasoline, LP-Gas (covered).
Injection System:
Likely mechanical injection pump system (e.g., Roosa Master, Bosch) for diesel variants.
🔧 Transmission
Standard
Transmission Type:
Manual transmission with a range of gear ratios.
Optional
Optional Features:
Power-Director (torque amplifier) for on-the-go shifting of two gears within each range.
Features
Gear Ranges:
Multiple forward and reverse gears, typically split into ranges.
📐 Dimensions
Exterior
Wheelbase:
Approx. 88 inches (2235 mm).
Length:
Approx. 135 inches (3429 mm) with drawbar.
Weights
Operating Weight:
Approx. 5,500 - 6,500 lbs (2495 - 2948 kg) depending on configuration.
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Tractor of its era, safety features primarily mechanical).
Active Features
Braking System:
Mechanical or hydraulic brakes, typically located in the final drives or rear axle.
Passive Features
Operator Protection:
Basic operator platform; Roll-Over Protective Structures (ROPS) were not standard equipment at this time but might be available aftermarket or for specific applications.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic tractor of the era).
Driver Assistance
Driver Assistance Features:
N/A (Primary driver assistance is the Power-Director for easier gear changes).
Connectivity
Connectivity Features:
N/A.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 50-100 operating hours, depending on operating conditions. Consult manual for exact intervals.
Hydraulic Fluid Change:
Recommended every 500-1000 operating hours or annually. Consult manual for specifics.
Fluid Specifications
Engine Oil Type:
API CD or CE service category diesel engine oil, SAE 30 or 10W-30 depending on ambient temperature. Specific viscosity grade is crucial.
Hydraulic Fluid Type:
Allis-Chalmers HD Transmission Oil, or equivalent Type 'U' fluid, or ISO VG 46 hydraulic oil. Check manual for precise specification and capacity.
Coolant Type:
Ethylene glycol antifreeze mixed with water (50/50 ratio) for freeze protection and corrosion inhibition.
Known Issues
Common Problems:
Wear in the Power-Director clutch packs, steering box wear, fuel injection pump issues, potential for radiator leaks, and electrical system aging.
Parts Availability:
While some parts are available from specialty suppliers, others may require sourcing from salvaged units or specialized fabrication.
📚 Vehicle History
Brand Heritage
Company History:
Allis-Chalmers was a prominent American manufacturer of agricultural and construction machinery, known for its innovation and distinctive orange tractors.
Model Evolution
D19 Development:
The D19 was a significant model for Allis-Chalmers, bridging the gap between smaller utility tractors and larger articulated models, offering substantial power and versatility.
Production
Manufacturing Location:
Typically manufactured in the United States.
Production Years:
1959-1961
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The D19 was a respected model within the agricultural community for its power and durability.
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