Motorcycle Segment:
Naked sport-touring motorcycle with a unique semi-automatic transmission
Competitors:
Competed against other mid-displacement naked bikes and sport-touring machines from brands like Ducati, Triumph, and Yamaha, offering a unique transmission as a key differentiator.
Unique Selling Proposition:
The revolutionary CVT automatic transmission, integrated under-seat storage, and a torquey V-twin engine.
Target Audience:
Professional motorcycle mechanics, dealership service departments, and experienced home mechanics
Applicable Years:
2008, 2009, 2010, 2011, 2012, 2013, 2014
Estimated Pages:
Approximately 300-500 pages (typical for comprehensive service manuals)
Manual Classification:
Workshop Service Repair Manual
Primary Language:
English
Powertrain:
Engine disassembly, assembly, inspection, tuning, fuel injection, ignition system, lubrication, cooling system
Transmission:
CVT (Continuously Variable Transmission) operation, maintenance, and repair; clutch system
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires
Brakes:
Hydraulic brake system (front and rear), ABS (if equipped), brake fluid, pad/rotor replacement, caliper service
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, ECU diagnostics, sensors
Bodywork:
Body panels, fairings, seat, fuel tank, storage compartment, trim removal and installation
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, fluid level checks, brake inspections
Troubleshooting:
Diagnostic procedures for common faults and symptoms, fault code interpretation
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and calibration
Diagnostics:
Engine management system diagnosis, fault code retrieval, sensor testing
Expertise Level:
Comprehensive (suitable for professional technicians and experienced DIY enthusiasts)
Diagnostic Tools:
Information on required specialized tools, torque specifications, and measurement procedures
Rebuild Instructions:
Detailed procedures for complete engine, transmission, and component overhauls
Digital Quality:
High-resolution, searchable PDF for easy navigation and printing
Digital Reproducibility:
Printable pages allowing users to create physical copies of sections
Digital Structure:
Hyperlinked sections for quick access to specific topics
Digital Usability:
Optimized for screen viewing and printing
Engine Type:
V-twin, four-stroke
Bore X Stroke:
90 mm x 66 mm
Valve Train:
DOHC, 4 valves per cylinder
Horsepower:
Approx. 75 HP (55 kW) at 7,500 rpm
Torque:
Approx. 83 Nm (61 lb-ft) at 6,000 rpm
Fuel Delivery:
Electronic Fuel Injection (MPI) with two injectors per cylinder
Ignition System:
Electronic ignition, dual spark plugs per cylinder
Cooling Method:
Liquid-cooled
Oil Capacity:
Approx. 3.2 liters (refer to manual for exact specification and type)
Transmission Type:
Continuously Variable Transmission (CVT) with three selectable modes (e.g., Manual, Sport, Touring)
Clutch Type:
Hydraulic wet clutch integrated with CVT unit
Gear Selection Mechanism:
Electronic control for CVT modes
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, e.g., Aprilia Gear Oil)
Instrumentation:
Digital LCD instrument cluster displaying speed, RPM, gear indicator, fuel level, clock, odometer, trip meters, and warning lights.
ABS:
Optional Anti-lock Braking System (ABS) for enhanced braking safety.
ECU Features:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and CVT operation based on selected modes.
Engine Oil Change:
Every 6,000 km or 12 months (refer to manual for precise intervals)
Air Filter Replacement:
As required, typically every 12,000 km or annually
Spark Plug Replacement:
Every 12,000 km or as specified in the manual
Chain Lubrication And Adjustment:
Every 1,000 km and as needed for tension
Engine Oil Specification:
SAE 10W-40 API SG or higher (refer to manual for exact specification and API rating)
Coolant Specification:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Shell Advance Coolant or equivalent)
Brake Fluid Specification:
DOT 4 Hydraulic Brake Fluid
Common Concerns:
Potential issues can include CVT belt wear over time, electronic component glitches, and standard motorcycle maintenance needs like chain and sprockets.
Wheel Nut Torque:
Specific torque values for wheel fasteners will be detailed in the manual.
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and racing heritage.
Introduction Year:
The Mana 850 was introduced in 2007, with the GT variant arriving later.
Key Innovations:
The Mana was a groundbreaking model for its innovative CVT automatic transmission, which aimed to blend the convenience of an automatic with the performance of a motorcycle.
Manufacturing Location:
Italy
