Market Segment:
Adventure Touring Motorcycle
Competitors:
BMW R1150GS/R1200GS, Triumph Tiger, Ducati Multistrada, Honda Africa Twin (though the Caponord is an earlier era competitor).
Vehicle Purpose:
Long-distance touring, off-road capability, comfortable for rider and passenger.
Manual Benefit:
Provides comprehensive, step-by-step procedures and data for efficient and accurate repair and maintenance.
Manual Audience:
Intended for mechanics and DIY enthusiasts.
Engine Systems:
Engine mechanical, lubrication, cooling, fuel system, ignition system, exhaust system, starting system, charging system.
Transmission Drivetrain:
Clutch, gearbox, final drive.
Chassis Suspension:
Frame, front suspension (forks), rear suspension (shock absorber, swingarm), steering system.
Brakes:
Front and rear brake systems (hydraulic, calipers, master cylinders, hoses, pads).
Electrical Electronics:
Battery, charging system, lighting system, instrumentation, wiring diagrams, ECU diagnostics, starter motor, ignition components.
Bodywork Fairings:
Fairing removal and installation, seat, fuel tank, body panels.
Fuel System Details:
Fuel pump, injectors, fuel lines, fuel filter, throttle bodies, idle control.
Ignition System Details:
ECU, spark plugs, ignition coils, wiring.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks.
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, troubleshooting electrical and mechanical problems.
Repair Overhaul:
Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Adjustments:
Carburetor/throttle body synchronization, clutch adjustment, brake lever adjustment, suspension adjustments.
Installation Removal:
Component removal and installation procedures, including special tool requirements.
Diagnostics:
Includes diagnostic flowcharts and troubleshooting guides for various systems.
Wiring Diagrams:
Includes detailed wiring diagrams for electrical systems.
Torque Specifications:
Provides essential torque values for critical fasteners during assembly and repair.
Depth Of Coverage:
Comprehensive, covering all aspects from basic maintenance to in-depth engine and transmission rebuilds. Includes detailed explanations, pictorial diagrams, and exploded views.
Special Tool References:
References specific Aprilia special service tools and their usage with accompanying illustrations.
Repair Information Quality:
Detailed illustrations, exploded diagrams, and clear, concise explanations for all repair procedures.
Engine Type:
90-degree V-twin, four-stroke
Displacement:
998 cc (likely)
Horsepower:
Approximately 110-115 HP (factory specifications vary by year and market).
Torque:
Approximately 100-105 Nm (factory specifications vary by year and market).
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Likely 54mm or similar for the V990 engine, but precise specification needs manual verification.
Bore X Stroke:
Likely similar to the Mille's 97 x 68 mm, but specific to the Caponord variant needs manual verification.
Oil Change Interval:
Typically every 5,000-7,500 km or annually, but consult the manual for precise intervals based on riding conditions.
Valve Clearance Check:
Often at 10,000-20,000 km intervals, but critical to verify with the specific manual.
Engine Oil Type:
Semi-synthetic or fully synthetic 10W-40 or 10W-50 motorcycle oil meeting API SG or higher and JASO MA specifications. Consult manual for precise viscosity and API/JASO rating.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Fork Oil Type:
Specific weight fork oil, often around SAE 10W or 15W. Consult manual for exact type and level.
Gearbox Oil Type:
Gear oil conforming to API GL-4 or GL-5 specifications, with appropriate viscosity (e.g., 75W-90 or 80W-90). Consult manual for specific recommendations.
Common Wear Items:
Fuel pump, stator, voltage regulator, swingarm bearings, wheel bearings, clutch slave cylinder.
Potential Problems:
Electrical gremlins due to aging wiring/connectors, starter solenoid issues, occasional overheating if cooling system maintenance is neglected.
Common Maintenance Tasks:
Routine checks of fluid levels, tire pressure, chain lubrication and tension, brake pad wear.
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, known for innovative engineering and performance.
Caponord Development:
The Caponord series was Aprilia's entry into the adventure-touring segment, building upon the powerful V990 engine platform derived from their Mille sportbike. The 'Rally' designation suggests a more off-road oriented version with features like spoke wheels and potentially higher ground clearance.
Production Years:
The ETV 1000 Caponord was produced roughly from 2001 to 2007, with variations and updates during its production run. Specific 'Rally' editions may have distinct production years within this range.
