🏷️ Basic Information

Make:

Aprilia

Model:

Mana 850

Model Variant:

Mana 850 GT

Production Years:

2007-2016

Chassis Code:

AP8M1

👋 Introduction

Niche:

The Aprilia Mana 850 is a unique sport-naked motorcycle that blends motorcycle riding dynamics with automatic transmission convenience. It targeted riders seeking a performance-oriented machine with ease of use, making it distinct in its segment.

Comparisons:

Competed against other naked bikes and motorcycles offering automatic or semi-automatic transmissions, though its unique CVT and integrated storage made it stand out. Competitors would include models from Yamaha (TMAX scooter), Honda (NM4 Vultus), and potentially some Ducati models with their electronic shifting aids.

Innovations:

Key features include its continuously variable transmission (CVT) offering automatic or manual shifting modes, a generous underseat storage compartment (comparable to a scooter), a sporty V-twin engine, and distinctive styling.

📋 Manual Details

Primary Coverage:

Comprehensive mechanical, electrical, and bodywork repair and maintenance for Aprilia Mana 850 (all variants).

Estimated Pages:

500+

Type:

Digital Workshop Repair Manual

Language:

English

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine Mechanical:

Engine disassembly, assembly, inspection, diagnosis, performance tuning, cooling system, lubrication system, valve train.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel lines.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust sensors.

Transmission And Drivetrain:

Continuously Variable Transmission (CVT) system, belt drive, clutch, final drive, gearbox operation.

Electrical System:

Battery, charging system (alternator/stator), ignition system, starter motor, lighting system, horn, fuses, relays.

Electronic Control Unit:

ECU (Engine Control Unit) diagnostics, sensor inputs, actuator outputs, fault codes, wiring diagrams.

Chassis And Frame:

Frame inspection, steering head, swingarm, wheel bearings, suspension (front forks, rear shock absorber).

Braking System:

Front and rear brake systems, hydraulic lines, brake calipers, master cylinders, brake discs, brake pads, ABS (if equipped).

Wheel And Tires:

Wheel specifications, tire sizes, mounting and balancing, tire pressure recommendations.

Bodywork And Trim:

Panel removal and installation, fairings, seat, fuel tank cover, storage compartment (underseat).

Instrumentation And Controls:

Dashboard, instrument cluster, controls, switches, throttle grip, brake levers.

Scheduled Maintenance:

Regular service intervals, oil changes, filter replacements, spark plug checks, chain adjustment (if applicable), brake fluid replacement.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, wiring schematic analysis.

Engine Repair Rebuild:

Detailed instructions for engine disassembly, component inspection, repair procedures, and reassembly.

Transmission Service:

CVT belt inspection and replacement, clutch service, final drive maintenance.

Brake System Service:

Brake bleeding, pad replacement, caliper servicing, disc replacement.

Electrical Component Replacement:

Instructions for replacing battery, starter, alternator, ignition coils, sensors, lights, and switches.

Suspension And Steering Service:

Fork seal replacement, shock absorber service, steering bearing replacement.

Bodywork Repair And Adjustment:

Removal and installation of body panels, fairings, and trim pieces.

Depth:

Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

Quality:

High-resolution scans with searchable text for easy navigation and printing.

Recommendation:

Designed for digital viewing and printing of individual pages or sections as needed.

Digital Format:

N/A (Digital format)

Digital Format:

N/A (Digital format)

⚙️ Engine Specifications

Type:

V-Twin, Four-stroke

Displacement:

839.3 cc

Bore X Stroke:

90 mm x 66 mm

Valvetrain:

SOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Max Horsepower:

75 hp @ 8,000 rpm

Max Torque:

76 Nm @ 6,000 rpm

Injection Type:

Electronic Fuel Injection (EFI) with Keihin throttle body

Fuel Type:

Unleaded Gasoline (95 RON recommended)

Fuel Tank Capacity:

15 liters

🔧 Transmission

Type:

Continuously Variable Transmission (CVT) with electronic control

Modes:

Automatic (3 modes: Touring, Sport, Rain) and Sequential Manual Shift (SMS) with 5 speed pre-sets.

Drive Type:

Belt drive

Clutch:

Multiplate wet clutch (integrated with CVT)

Gear Ratios:

Variable (CVT)

📐 Dimensions

Length:

2,160 mm

Width:

820 mm

Height:

1,180 mm

Wheelbase:

1,500 mm

Seat Height:

800 mm

Dry Weight:

Approx. 230 kg

Curb Weight:

Approx. 230 kg (depending on factory fill)

Storage Capacity:

Integrated underseat storage compartment (7.5 liters, suitable for helmet or groceries), additional storage compartment behind front fairing.

🛡️ Safety Features

Crash Test Data:

Not applicable for motorcycles in the same way as cars; focus on structural integrity and component safety.

Braking:

Dual 320 mm front discs with 4-piston radial calipers, 280 mm rear disc with 2-piston caliper. ABS available as an option on some models/markets.

Lighting:

Halogen headlight, LED taillight.

Frame Construction:

Tubular steel trellis frame for rigidity and handling.

💡 Technology Features

Instrument Cluster:

Digital LCD instrument cluster displaying speed, RPM, fuel level, gear selection (in SMS mode), clock, trip meter, and warning lights.

ABS:

Optional Anti-lock Braking System (ABS) available on certain models for enhanced braking safety.

Diagnostic Ports:

On-board diagnostic (OBD) port for electronic fault code retrieval and analysis.

🔧 Maintenance

Oil Change:

Every 6,000 km or 12 months, whichever comes first. Engine oil: SAE 10W-40 Synthetic.

Filter Replacement:

Oil filter: Replace at every oil change. Air filter: Inspect every 12,000 km, replace as needed.

Spark Plugs:

Inspect every 12,000 km, replace as needed. Recommended: NGK CR9EB or equivalent.

Belt Drive Inspection:

Inspect CVT belt tension and condition every 6,000 km. Replace CVT belt every 20,000 km (or as indicated by wear).

Brake Fluid Replacement:

Replace every 2 years. Recommended: DOT 4.

Engine Oil:

SAE 10W-40 Synthetic. Capacity: 2.4 liters (with filter change).

Coolant:

Ethylene glycol based coolant. Capacity: 1.6 liters. Mix 50/50 with distilled water.

Brake Fluid:

DOT 4.

Common Complaints:

Some owners report occasional issues with the CVT control unit or sensor readings affecting performance modes. Battery drain can occur if not regularly maintained. Rear shock absorber may require adjustment or replacement over time due to riding conditions.

📚 Vehicle History

Manufacturer:

Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in racing and sportbike segments. Founded in 1945.

Mana 850 Development:

The Mana 850 was conceived to offer a motorcycle experience with greater everyday usability and comfort. Its innovative CVT and integrated storage set it apart.

Manufacturing Location:

Italy

🏆 Awards & Recognition

Industry Accolades:

While specific awards are not widely documented, the Mana 850 was recognized for its innovative approach to motorcycle design and practicality.