Engine Mechanical:
Engine overhaul, cylinder head, valve train, pistons, connecting rods, crankshaft, oil pump, timing components.
Fuel System:
Fuel injection system, throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP).
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Transmission:
Continuous Variable Transmission (CVT) operation, maintenance, service, and troubleshooting.
Clutch System:
CVT belt, variator assembly, clutch operation, maintenance, and replacement.
Cooling System:
Radiator, coolant, water pump, fan, thermostat, hoses, fluid capacity and replacement intervals.
Exhaust System:
Exhaust pipes, muffler, catalytic converter, lambda sensors (oxygen sensors).
Brake System:
Front and rear brake calipers, master cylinders, brake lines, fluid type, bleeding procedures, pad and rotor replacement.
Suspension System:
Front forks (telescopic, adjustable), rear shock absorber (monoshock, adjustable), springs, damping, fork oil specifications and replacement.
Steering System:
Handlebars, steering head bearings, fork triples, adjustment and lubrication.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting circuits, horn, wiring diagrams.
Instrumentation And Controls:
Dashboard, indicators, switches, throttle control, brake levers.
Chassis And Frame:
Frame inspection, alignment, component mounting and removal.
Bodywork And Fairings:
Panel removal, installation, care, and repair.
Routine Maintenance:
Oil changes, filter replacement, chain adjustment (if applicable, though Mana is belt-driven), spark plug checks, fluid level checks, tire pressure.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues across all systems, fault codes (if applicable).
Engine Rebuilding:
Detailed steps for engine disassembly, inspection, component replacement, and reassembly.
Transmission Service:
CVT belt inspection and replacement, variator servicing, clutch maintenance.
Electrical Diagnostics:
Wiring diagram interpretation, voltage and resistance testing, component testing (coils, sensors, actuators).
Brake System Maintenance:
Brake fluid flush and bleed, caliper service, pad and rotor replacement.
Suspension Servicing:
Fork oil change, seal replacement, shock absorber adjustment and overhaul.
Wheel And Tire Service:
Tire removal and installation, wheel balancing.
Engine Tuning:
Information on ECU mapping and potential for aftermarket tuning (though limited by CVT).
Chassis Adjustment:
Instructions for adjusting suspension settings (pre-load, rebound) and steering head bearing torque.
Diagnostic Capabilities:
Advanced diagnostic procedures, including interpretation of sensor data and troubleshooting common electronic faults.
Repair Procedures:
Comprehensive repair instructions, from simple adjustments to complex component overhauls and replacements.
Specification Data:
Detailed torque specifications, fluid capacities, clearances, electrical values, and performance data.
Torque Specs Detail:
Precise torque values for all critical fasteners, critical for safe assembly and component longevity.
Wiring Diagrams:
Detailed, high-quality wiring diagrams for all electrical systems, crucial for diagnostics and repairs.
Engine Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months
Oil Filter Replacement Interval:
Every 6,000 km (3,700 miles) or 12 months
Air Filter Cleaning Interval:
Every 6,000 km (3,700 miles)
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles)
Cvt Belt Inspection Interval:
Every 6,000 km (3,700 miles)
Brake Fluid Flush Interval:
Every 24,000 km (15,000 miles) or 24 months
Engine Oil Type:
SAE 10W-40, API SG/SH or higher, JASO MA certified
Engine Oil Capacity:
3.5 liters (3.7 US qt) with filter change
Coolant Type:
Ethylene glycol based antifreeze, 50% mixture with distilled water
Fork Oil Type:
SAE 10W (specific viscosity may vary, consult manual for exact grade)
Common Wear Items:
CVT belt wear, fork seals, brake pads.
Electrical Concerns:
Occasional stator or regulator/rectifier failures reported, often related to heat or age.
Cvtvibrations:
Some owners report minor vibrations at specific RPMs, which can sometimes be attributed to CVT roller wear or belt condition.
