Category:
Sport Touring Motorcycle / Automatic Transmission Motorcycle
Target Audience:
Riders seeking a versatile motorcycle with automatic transmission, ease of use, and Aprilia's performance heritage.
Key Competitors:
Other motorcycles featuring automatic or semi-automatic transmissions, or those offering a comfortable and practical riding experience for commuting and touring.
Unique Selling Proposition:
The Mana 850's standout feature is its unique CVT transmission, offering automatic shifting and a dedicated storage compartment where a traditional fuel tank would be. This manual covers this innovative system in detail.
Design Philosophy:
Designed for accessibility and versatility, blending sporty performance with practical features for daily use and light touring.
Engine:
Complete disassembly, assembly, inspection, and repair of the V-twin engine, including valve clearance, timing, lubrication system, cooling system, and fuel injection system.
Transmission:
Detailed procedures for the unique CVT (Continuously Variable Transmission) system, including belt inspection/replacement, variator maintenance, and oil changes. Also covers chain drive maintenance and adjustment.
Chassis And Frame:
Frame inspection, suspension system (front fork overhaul, rear shock absorber service), steering system maintenance, wheel bearing service, and spoke wheel maintenance.
Braking System:
Front and rear brake system service, including caliper overhaul, brake pad replacement, brake fluid flush and bleed, master cylinder service, and ABS system diagnostics and repair (if equipped).
Electrical System:
Wiring diagrams, component testing (starter, alternator, ignition system, lighting, instruments), battery maintenance, fuse box layout, and ECU diagnostics.
Fuel System:
Fuel tank removal/installation, fuel pump inspection, fuel filter replacement, and fuel injector service.
Cooling System:
Radiator service, coolant replacement, thermostat testing, water pump inspection, and cooling fan operation troubleshooting.
Bodywork And Trim:
Fairing removal/installation, seat servicing, luggage compartment access, and cosmetic component maintenance.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment, brake system checks, tire pressure checks.
Troubleshooting:
Step-by-step diagnostic procedures for common problems, symptom-based fault finding, and error code interpretation.
Repair And Rebuild:
Detailed instructions for engine overhauls, transmission component replacement, suspension repairs, brake system rebuilds, and electrical component replacement.
Component Removal Installation:
Comprehensive guides for removing and reinstalling major and minor components for servicing or replacement.
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and clearances.
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Bore X Stroke:
92 mm x 63 mm
Valve Train:
SOHC, 4 valves per cylinder
Horsepower:
Approximately 76 HP (56 kW) at 8,000 rpm (depending on variant/market)
Torque:
Approximately 75 Nm (55 lb-ft) at 6,000 rpm (depending on variant/market)
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded gasoline (Octane rating typically 95 RON)
Cooling Type:
Liquid-cooled
Oil Type:
Synthetic motorcycle oil, SAE 10W-40 or 15W-50 (refer to specific manual for exact API/JASO rating)
Oil Capacity:
Approximately 2.4 liters (2.5 US qt) for engine oil, 0.4 liters (0.4 US qt) for CVT transmission fluid.
Length:
Approximately 2150 mm (84.6 in)
Width:
Approximately 760 mm (29.9 in)
Height:
Approximately 1140 mm (44.9 in)
Wheelbase:
Approximately 1500 mm (59.1 in)
Dry Weight:
Approximately 215 kg (474 lbs)
Wet Weight:
Approximately 230 kg (507 lbs)
Storage Compartment:
Unique under-seat 'tank' storage compartment (approx. 15 liters), with electrical outlet.
Crash Test Data:
N/A (Motorcycle safety ratings are generally not comparable to automotive crash tests; focus is on rider protection features).
Braking System:
Dual 320 mm front discs with 4-piston calipers, 280 mm rear disc with 2-piston caliper. Optional ABS available.
Lighting:
Halogen headlight, LED tail light.
Frame Construction:
Steel trellis frame for rigidity.
Ergonomics:
Comfort-oriented riding position designed for longer distances.
Instrument Cluster:
Digital LCD instrument panel with speedometer, tachometer, fuel gauge, gear indicator (for manual mode), clock, and diagnostic indicators.
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Power Outlet:
12V power outlet located in the storage compartment, useful for charging devices.
Oil Filter Change:
Every 7,500 km (4,660 miles) or 12 months.
Air Filter Replacement:
Every 15,000 km (9,320 miles).
Spark Plug Replacement:
Every 15,000 km (9,320 miles).
Valve Clearance Check:
Every 20,000 km (12,430 miles).
Cvvt Belt Inspection:
Inspect every 10,000 km (6,215 miles), replacement interval as per manual based on wear.
Engine Oil:
API SG/SH/SJ or higher, JASO MA certified, SAE 10W-40 or 15W-50.
Brake Fluid:
DOT 4 (or DOT 5.1 as per manual for ABS models).
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water.
Cvvt System:
While generally robust, CVT belt wear and proper fluid maintenance are critical. Occasional issues with variator operation if not serviced.
Electrical Connectors:
As with many motorcycles, corrosion or loosening of electrical connectors can cause intermittent issues. Manual covers tracing and cleaning.
Fuel Pump:
Some users report potential fuel pump issues over time, detailed testing procedures are in the manual.