🏷️ Basic Information

Make:

Aprilia

Model:

Mana 850

Model Variant:

GT / ABS

Platform:

Mana 850

Engine Code Prefix:

LE

👋 Introduction

Market Segment:

Sport Touring / Naked Motorcycle with innovative automatic transmission.

Key Competitors:

Yamaha TDM series, Ducati Multistrada (early models), Moto Guzzi Norge.

Unique Selling Proposition:

The Aprilia Mana 850 is renowned for its unique continuously variable transmission (CVT) system, offering both automatic and manual-style shifting modes, coupled with a practical enclosed chain drive and integrated storage compartment.

Target Audience:

Riders seeking a comfortable, versatile motorcycle with the convenience of an automatic transmission without compromising on motorcycle feel and performance.

📋 Manual Details

All Models Covered:

True

Estimated Page Count:

Approx. 400-600 pages (typical for workshop manuals of this scope)

Manual Type:

Workshop Repair Manual

Language:

English (Assumed, standard for international sales)

Format:

Digital (PDF likely, given the product name format)

📖 Manual Coverage

Engine Mechanical:

Comprehensive overhaul, diagnostics, cylinder head, pistons, crankshaft, lubrication system, cooling system.

Fuel System:

Fuel injection system (ECU, sensors, injectors), fuel pump, fuel filter, throttle body.

Transmission And Drivetrain:

Variable ratio transmission (VRT) operation, maintenance, and troubleshooting; final drive.

Electrical System:

Wiring diagrams, battery, charging system (alternator), starting system, lighting, ignition system, ECU diagnostics, sensor outputs.

Chassis And Suspension:

Front fork (USD), rear shock absorber, swingarm, bearings, steering system.

Braking System:

Hydraulic brake system, ABS (if equipped), brake calipers, master cylinders, fluid replacement, bleeding procedures.

Bodywork And Plastics:

Panel removal and installation, fairings, seat, fuel tank, storage compartment.

Routine Maintenance:

Oil and filter changes, spark plug replacement, air filter servicing, chain adjustment (if applicable to specific models/variants), brake fluid changes, coolant checks and changes.

Troubleshooting:

Systematic diagnostics for common and uncommon issues, fault codes interpretation, wiring harness testing.

Repair And Rebuild:

Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of engine, transmission, suspension, and brake components.

Wiring And Electrical Diagnostics:

Fault finding on electrical circuits, testing sensors and actuators, interpreting wiring diagrams.

Depth Of Coverage:

Comprehensive: Suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to full engine rebuilds and complex diagnostic procedures.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution scans, clear text, legible diagrams and illustrations.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Search Functionality:

Likely searchable text within the PDF for quick information retrieval.

Navigation:

Hyperlinked table of contents and cross-references for efficient navigation.

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, four-stroke, 90-degree V-twin

Displacement:

839.3 cc (cubic centimeters)

Bore X Stroke:

97 mm x 56.4 mm

Valve Train:

SOHC, 4 valves per cylinder

Compression Ratio:

10.1:1

Horsepower:

Approximately 75 hp (56 kW) @ 8,000 rpm

Torque:

Approximately 7.7 kgm (75 Nm; 55 lb-ft) @ 6,000 rpm

Fuel Delivery:

Electronic fuel injection (Mikuni or similar) with dual throttle bodies

Fuel Type:

Unleaded gasoline (min. 95 octane recommended)

Ignition System:

Digital electronic ignition with variable advance

Oil Type:

SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil

Oil Capacity:

Approx. 2.5 liters (2.6 US qt) with filter change

Cooling Type:

Liquid-cooled

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M5.0 or equivalent)

🔧 Transmission

Transmission Type:

Continuously Variable Transmission (CVT) with electronic control

Transmission Modes:

Automatic (various modes, e.g., Sport, Touring) and Manual (sequential shifting via buttons/levers).

Final Drive:

Sealed O-ring chain drive (enclosed for low maintenance)

Transmission Fluid:

Specific CVT fluid (refer to manual for exact specification and change intervals).

📐 Dimensions

Length:

Approx. 2,175 mm (85.6 in)

Width:

Approx. 800 mm (31.5 in) (excluding mirrors)

Height:

Approx. 1,300 mm (51.2 in) (at seat)

Wheelbase:

Approx. 1,502 mm (59.1 in)

Dry Weight:

Approx. 200 kg (441 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (fully fueled and ready to ride)

Storage Capacity:

Integral storage compartment within the 'fuel tank' area, capable of holding a full-face helmet.

🛡️ Safety Features

ABS Availability:

Optional ABS (Anti-lock Braking System) available on some models.

Braking System Front:

Dual 320 mm discs, radial calipers

Braking System Rear:

Single 260 mm disc, caliper

Frame Type:

Trellis frame, Aluminum rear subframe

Lighting:

Halogen headlight, LED taillight

💡 Technology Features

Instrument Cluster:

Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, engine temperature, clock, and gear position indicator (in manual mode).

ABS:

Optional ABS system for enhanced braking safety.

Usb Charging Port:

May be an aftermarket addition, not standard factory equipment on all models. The manual may cover accessory installation.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km (6,000 miles) or annually, whichever comes first.

Air Filter Check:

Check every 10,000 km (6,000 miles), replace as needed.

Spark Plug Replacement:

Every 20,000 km (12,000 miles).

Brake Fluid Change:

Every 2 years or 20,000 km (12,000 miles).

Coolant Change:

Every 3 years or 30,000 km (18,000 miles).

Engine Oil Specification:

SAE 10W-40, API SG/SH/SJ or JASO MA certified motorcycle oil.

Brake Fluid Specification:

DOT 4 (or DOT 3 if specified for older models, check manual).

Coolant Specification:

Ethylene glycol-based coolant, pre-mixed or concentrate (dilute 50/50 with distilled water).

Common Wear Items:

Clutch plates (in CVT), rear brake pads, tires.

Potential Electrical Gremlins:

As with many complex Italian motorcycles, intermittent electrical issues can arise, often related to sensor connections or grounds. The manual's wiring diagrams are crucial.

Cvt Maintenance Considerations:

Proper CVT fluid level and type are critical for longevity. Regular checks and changes are advised. The manual will detail the specific procedure.

📚 Vehicle History

Brand History:

Aprilia is an Italian manufacturer with a rich history in motorsport, particularly in Grand Prix racing, known for its innovative engineering and sporty motorcycles.

Mana 850 Introduction Year:

2007

Mana 850 Updates:

Minor updates and ABS option introduced in later years (e.g., 2009 onwards).

Manufacturing Location:

Italy

Production Period:

Approximately 2007 - 2017 (with variations in availability).

🏆 Awards & Recognition

Industry Acclaim:

Praised for its innovative CVT and practicality, often highlighted as a unique and comfortable option in the middleweight naked/sport-touring segment.

User Reviews:

Generally positive for comfort, unique transmission, and practicality, with typical critiques focusing on power delivery compared to traditional motorcycles and occasional electronic quirks.