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Aprilia NA Mana 850 Service Repair Manual Book

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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 GT Model Variants: Mana 850 GT ABS Codes Engine Code: VM 312 M Generation Generation Start Year: 2007 Generation End Year:...
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Type: Motorcycle
Vendor:
Sku: 602422
Aprilia NA Mana 850 Service Repair Manual Book
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mana 850 GT
Model Variants:
Mana 850 GT ABS
Codes
Engine Code:
VM 312 M
Generation
Generation Start Year:
2007
Generation End Year:
2016
👋 Introduction
Market Position
Market Position:
The Aprilia Mana 850 was positioned as a versatile, comfortable, and technologically advanced sport-touring motorcycle with a unique automatic transmission, appealing to riders seeking ease of use without compromising performance. It bridged the gap between traditional motorcycles and maxi-scooters.
Competitive Analysis
Competitive Analysis:
Competed with other mid-size sport-touring bikes and larger maxi-scooters that offered automatic or semi-automatic transmissions, such as certain Honda Integra models or similarly powered European offerings. Its key differentiator was the electronically controlled CVT and the under-seat storage compartment.
Key Features
Key Features:
Unique CVT automatic transmission, integrated storage compartment (replaces traditional fuel tank), user-selectable transmission modes (Touring/Sport), comfortable ergonomics for long rides, powerful V-twin engine.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Mechanical, Electrical, Bodywork, and Maintenance for Aprilia Mana 850 GT
Page Count
Page Count:
Approximately 400+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (VTwin, 4-stroke), Fuel System (MPI), Ignition System, Exhaust System, Transmission (CVT - Autodrive), Clutch, Brakes (ABS available), Suspension (Front Fork, Rear Shock Absorber), Frame, Electrical System (Wiring Diagrams, Components), Lighting, Instrumentation, Bodywork, Cooling System, Lubrication System, Wheels and Tires, Diagnostic Procedures.
Electrical System Details:
Complete wiring diagrams, fuse box layout, component testing procedures, charging system analysis, lighting circuit troubleshooting, starter system diagnostics, ECU pinouts, sensor testing.
Suspension Details:
Front telescopic fork (Marzocchi), rear monoshock absorber (Sachs), adjustments, seal replacement, oil change procedures.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting Guides, Engine Overhaul, Transmission Service, Brake System Repair, Electrical Diagnostics and Repair, Suspension Adjustment and Repair, Fuel System Cleaning and Adjustment, Cooling System Service, Lubrication Procedures, Wheel Bearing Replacement, Tire Mounting and Balancing, Body Panel Removal and Installation, Wiring Harness Repair, Diagnostic Trouble Code (DTC) Interpretation and Resolution.
Engine Tuning Procedures:
Idle speed adjustment, fuel mixture correction (if applicable via diagnostic tool), ignition timing verification.
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and professional technicians. Includes detailed step-by-step instructions, torque specifications, diagrams, and schematics.
Diagnostic Tools:
Details procedures for using diagnostic tools (e.g., Aprilia diagnostic software) for reading error codes, monitoring live data, and performing actuator tests.
📊 Manual Specifications
File Format
File Format:
High-resolution PDF, searchable text for easy navigation.
Print Quality
Print Quality:
Printable at home or professional print shop, with clear line drawings and photographic illustrations.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 850cc V-twin
Bore X Stroke:
98 mm x 59.6 mm
Valvetrain:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 75 HP (56 kW) @ 8,000 RPM
Torque:
Approx. 7.5 kgm (73.5 Nm) @ 6,000 RPM
Fuel System
Fuel System:
Electronic Fuel Injection (MPI) with ride-by-wire throttle control
Fuel Type:
Unleaded gasoline (95 RON recommended)
Cooling System
Cooling System:
Liquid-cooled
Exhaust System
Exhaust System:
Catalytic converter equipped
Engine Type
Engine Configuration:
90-degree V-twin
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) - Aprilia Smart Traction (AST)
Transmission Modes:
Sport (S) and Touring (T)
Clutch Type:
Automatic torque converter
Features
Final Drive:
Chain drive
Transmission Control:
Electronic control unit manages CVT ratios based on throttle input, engine speed, and selected mode.
Fluid Requirements
Cvt Fluid Type:
Specific CVT fluid (refer to manual for exact specification, e.g., Aprilia P/N 858148)
📐 Dimensions
Exterior
Length:
Approx. 2,260 mm (88.98 in)
Width:
Approx. 810 mm (31.89 in)
Height:
Approx. 1,330 mm (52.36 in) (seat height not specified)
Wheelbase:
Approx. 1,515 mm (59.65 in)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Fuel Tank Capacity:
18.5 Liters (4.89 US gal) - storage capacity is additional
Cargo
Storage Compartment Capacity:
Equivalent to a full-face helmet (located under 'fuel tank')
🛡️ Safety Features
Ratings
ABS Availability:
Available (GT ABS model)
Active Features
Braking System:
Dual 320mm discs front, 280mm disc rear with radial calipers. ABS option available.
Suspension Features:
Adjustable front fork and rear monoshock for predictable handling and rider comfort.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and balanced weight distribution.
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Infotainment Features:
Digital instrument cluster with LCD display showing speed, RPM, fuel level, gear indication (for sport mode), temperature, trip meters, and diagnostic information.
Driver Assistance
Driver Assistance Systems:
Optional ABS (Anti-lock Braking System).
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration on original models)
Engine Management
Engine Management System:
Magneti Marelli ECU controlling fuel injection, ignition timing, and CVT operation with ride-by-wire.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil meeting API SG/SH/SJ/SL or JASO MA/MA2
Engine Oil Capacity:
Approx. 2.4 Liters (2.5 US qt) with filter change
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0)
Brake Fluid Type:
DOT 4
Gear Oil Type:
SAE 75W/90 Synthetic Gear Oil
Gear Oil Capacity:
Approx. 0.8 Liters (0.85 US qt)
Known Issues
Common Issues:
Occasional CVT belt wear, potential electrical connector corrosion (especially in damp environments), occasional issues with the fuel pump module. Clutch actuator sensitivity may require adjustment over time.
Preventative Maintenance:
Regular cleaning of electrical connectors, checking CVT belt condition during scheduled maintenance, ensuring proper battery care.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a rich history in motorcycle racing and innovative road bike design, known for performance and unique engineering solutions.
Model Evolution
Model Evolution:
The Mana 850 was introduced in 2007 as a revolutionary concept, evolving through minor updates and the introduction of the GT and GT ABS variants to enhance its touring capabilities and rider comfort.
Production
Production Years:
2007 - 2016
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Praised for its innovative CVT and storage solutions, but sometimes criticized for its niche appeal and the complexity of its unique systems, which necessitates a detailed service manual for proper upkeep.
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