Aprilia Pegaso 650 Service Repair Manual 05 Onwards

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Type: Motorcycle

Vendor:

Sku: 122567

Tags: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 Aprilia Misc Motorcycle Motorcycles Pegaso 650

Product variants

Description

The Aprilia Pegaso 650, produced from 2005 onwards, represents a versatile dual-sport motorcycle known for its blend of on-road capability and light off-road potential. Drawing from a lineage of adventure-touring machines, this model is powered by a robust single-cylinder, four-stroke engine, typically around 652 cc, and features a liquid-cooled system for reliable performance. Its engineering emphasizes a balance of power, approximately 50-55 HP, and practical usability, making it suitable for both daily commuting and longer journeys. The motorcycle's design prioritizes rider comfort and control, with a focus on durability and a straightforward mechanical foundation that has earned positive owner feedback for its ruggedness and value. This comprehensive Service Repair Workshop Manual provides detailed instructions and technical information for all Aprilia Pegaso 650 variants from 2005 onward. It covers every aspect of the motorcycle, from routine scheduled maintenance, including oil changes and filter replacements, to in-depth engine disassembly, fuel system service, transmission repairs, and electrical system diagnostics. The manual includes crucial data such as torque specifications, fluid types, and troubleshooting guides for common issues. Its extensive coverage ensures that owners, mechanics, and technicians have the necessary resources to maintain, repair, and optimize the performance and longevity of their Pegaso 650.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Product Name:

Aprilia Pegaso 650 Service Repair Manual 05 Onwards

👋 Introduction

Market Position

Target Audience:

DIY motorcycle owners, independent repair shops, and professional mechanics

Competitive Analysis

Value Proposition:

Provides professional-level repair and maintenance information, equivalent to OEM manuals, at a fraction of the cost

Key Features

Professional Grade:

Indicates it's the same type of manual used by authorized service centers and professional technicians

Accessibility:

Easy to read PDF format enhances usability and accessibility on various devices

📋 Manual Details

Coverage Areas

Models Covered:

All Pegaso 650 variants from 2005 onwards

Page Count

Estimated Page Count:

Extensive (Specific number not provided, but described as 'Full & Complete' and covering 'A-Z')

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (Implied by standard industry practice and product description)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine assembly, disassembly, tuning, diagnostics, and repair

Fuel System:

Carburetor or Fuel Injection system components, fuel pump, lines, and tank maintenance and repair

Ignition System:

Spark plugs, coils, wiring, CDI unit, timing, and troubleshooting

Transmission Drivetrain:

Gearbox operation, clutch, chain drive, sprocket replacement, and related components

Cooling System:

Radiator, coolant hoses, thermostat, water pump, and fan operation

Exhaust System:

Muffler, catalytic converter (if applicable), pipes, and heat shields

Brake System:

Front and rear brake calipers, discs, master cylinders, brake lines, fluid, and bleeding procedures

Suspension System:

Front forks (including internal components and adjustments), rear shock absorber, linkage, and bushings

Steering System:

Handlebars, steering stem, bearings, and related components

Electrical System:

Wiring diagrams, battery, charging system, starter motor, lighting, switches, and sensors

Bodywork Chassis:

Frame, fairings, fuel tank, seat, body panels, and fasteners

Wheels Tires:

Wheel bearing maintenance, tire replacement, and balancing

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, brake fluid changes, coolant flushes

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component replacement and repair across all systems

Disassembly Assembly:

Detailed guides for complete teardown and reassembly of major components and sub-assemblies

Torque Specifications:

Accurate torque values for critical fasteners throughout the motorcycle

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF, allowing for quick information retrieval

Print Quality

Printability:

Designed for printing, ensuring clear diagrams and text

Binding Type

Binding:

Not applicable (Digital format)

Paper Type

Paper Quality:

Not applicable (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (Typically based on the BMW F650 GS engine platform)

Displacement:

Approximately 652 cc (Cubic Centimeters)

Bore X Stroke:

Specific figures to be detailed in the manual, but typically around 100mm x 83mm

Compression Ratio:

Typically in the range of 10.0:1 to 12.0:1, specific to engine variant

Valve Train:

DOHC (Double Overhead Camshaft), 4 valves per cylinder

Performance

Horsepower:

Around 50-55 HP (Horsepower), varies by specific model and tuning

Torque:

Approximately 60-65 Nm (Newton-meters), varies by specific model and tuning

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) or Carburetor depending on the specific sub-model and year within the 05 onwards range

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

Requires motorcycle-specific 4-stroke engine oil, likely SAE 10W-40 or 15W-50, meeting JASO MA/MA2 specifications (Manual will specify precise grade)

Oil Capacity:

Approximately 2.0-2.5 liters (with filter change), precise capacity in manual

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox

Optional

Optional Transmission:

Not applicable, standard manual gearbox

Features

Clutch Type:

Wet, multi-plate clutch

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Exterior

Length:

Specific dimensions to be found in manual, generally around 2150 mm

Width:

Specific dimensions to be found in manual, generally around 850 mm

Height:

Specific dimensions to be found in manual, generally around 1370 mm

Seat Height:

Adjustable or specific height around 850-870 mm depending on model variant

Weights

Dry Weight:

Approximately 166 kg (Dry weight, will vary by exact model)

Curb Weight:

Approximately 185 kg (Wet weight, with fluids)

Fuel Capacity:

Approximately 14 liters (including reserve)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable for motorcycles in standard automotive safety rating systems

Active Features

Braking System:

Disc brakes front and rear, often with optional ABS (Anti-lock Braking System) depending on model year and specification

Lighting:

Headlight, taillight, brake lights, turn signals (bulb type and wattage details in manual)

Passive Features

Frame Construction:

Steel trellis or backbone frame for structural integrity

💡 Technology Features

Infotainment

Dashboard:

Analog/digital combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meters, and warning lights. Details on specific functions and indicators in manual.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models, detailed diagnostics and reset procedures in manual.

Connectivity

Engine Control Unit (ECU) managing fuel injection and ignition timing. Diagnostic port and troubleshooting information covered.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or annually, precise interval in manual

Air Filter Replacement:

Inspect every 5,000 km, replace as needed or at scheduled intervals (e.g., 10,000-20,000 km)

Spark Plug Replacement:

Typically every 10,000 - 20,000 km, specific type and gap in manual

Chain Lubrication Adjustment:

Every 500-1000 km or after riding in wet conditions

Valve Clearance Check:

Typically around 20,000 - 30,000 km, critical for engine health

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze mixture, typically 50/50 with distilled water (Manual will confirm exact type and mixture ratio)

Brake Fluid Type:

DOT 4 or DOT 5.1, manual will specify precise requirement

Fork Oil Type:

Specific suspension fluid grade (e.g., SAE 10W or 15W), capacity and procedure in manual

Known Issues

Common Wear Items:

Clutch wear, chain and sprockets, brake pads, fork seals, electrical connections, fuel pump (depending on specific EFI system)

Potential Electrical Gremlins:

As with many motorcycles of this era, electrical connections and wiring can be a source of intermittent issues if not properly maintained or protected from elements.

Engine Smoothness:

Single-cylinder engines can experience more vibration than multi-cylinder units; proper maintenance of engine mounts and balance shafts (if equipped) is key.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer known for its sport and performance motorcycles, founded in 1945.

Model Evolution

Pegaso Lineage:

The Pegaso line has a history of dual-sport and adventure-touring motorcycles, with the 650cc platform evolving over several generations. The 2005 onwards models represent a significant update, often sharing architecture with BMW's F650 series due to past collaborations.

Production

Manufacturing Origin:

Primarily manufactured in Italy.

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

Specific awards for the Pegaso 650 are not widely publicized in a consolidated manner, but its design and versatility have been appreciated in the adventure-touring segment.

Ratings

Owner Satisfaction:

Generally positive owner feedback for its ruggedness, versatility, and value for money, particularly for adventure and commuting use.

Certifications

Emissions Standards:

Complies with European emissions standards relevant to its production years (e.g., Euro 3). Manual may contain specific emissions-related information.