APRILIA PEGASO 650 STRADA Workshop Repair Manual 2002 ONWARDS

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Type: Motorcycle

Vendor:

Sku: 129888

Tags: 2002 Aprilia Misc Motorcycle Motorcycles PEGASO 650 STRADA

Product variants

Description

Welcome to the comprehensive guide for the Aprilia Pegaso 650 Strada, a versatile single-cylinder motorcycle produced from 2002 onwards. Engineered with Italian precision, this model blends urban agility with a touch of off-road capability, making it an ideal choice for commuters and riders seeking accessible performance and distinctive styling. Its robust design, featuring a liquid-cooled, 652cc engine, offers a balanced riding experience suitable for both city navigation and weekend excursions. The Pegaso 650 Strada is celebrated for its practical design philosophy and user-friendly nature, positioning it as a strong contender in the lightweight supermoto and urban enduro categories. This professional workshop manual provides extensive coverage for the Aprilia Pegaso 650 Strada, encompassing all aspects of maintenance, repair, and technical specifications. Within its pages, you will find detailed procedures for routine servicing, including oil changes, filter replacements, and brake fluid checks, alongside in-depth guidance for engine overhauls, transmission repairs, and chassis adjustments. The manual also includes essential troubleshooting charts, electrical system diagnostics, and clear wiring diagrams to assist in identifying and resolving issues. With over 500 pages of detailed information, this English-language resource is an indispensable tool for owners, mechanics, and technicians dedicated to maintaining the optimal performance and longevity of their Pegaso 650 Strada.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650 Strada

Year Start:

Codes

Engine Code Prefix:

👋 Introduction

Market Position

Category:

Lightweight Supermoto/Urban Enduro

Competitive Analysis

Competitors:

Yamaha XT660X, KTM 640 Duke, Husqvarna SM610.

Key Features

Design Philosophy:

Versatile single-cylinder motorcycle blending urban agility with off-road capability, offering accessible performance and practicality.

Target Audience:

Commuters, urban riders, beginner to intermediate motorcyclists seeking a user-friendly and stylish machine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Estimated Pages:

Manual Type

Type:

Professional Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, diagnostics, cooling system, lubrication system, fuel injection system.

Transmission:

Clutch operation, gearbox inspection and repair, final drive (chain and sprockets).

Brakes:

Front and rear brake system overhaul, ABS (if equipped), hydraulic lines, calipers, discs, pads.

Electrical:

Wiring diagrams, charging system, ignition system, lighting, instrumentation, starter motor, battery, ECU diagnostics.

Chassis And Suspension:

Front fork (telescopic, adjustable), rear shock absorber (monoshock, adjustable), swingarm, steering system, wheel bearings.

Bodywork And Trim:

Fairings, seat, fuel tank, fenders, instrumentation panel, lighting components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment and lubrication, brake fluid replacement, spark plug replacement, air filter cleaning/replacement.

Troubleshooting:

Diagnostic charts, common fault identification and rectification for electrical and mechanical issues.

Repair Overhaul:

Step-by-step guides for engine rebuilds, gearbox disassembly, suspension component replacement, brake caliper servicing.

Technical Specifications:

Torque specifications for all fasteners, engine timing, valve clearances, fluid capacities, electrical resistance values.

Technical Depth

Depth:

Comprehensive; covers basic maintenance to complete engine and chassis overhauls, including diagnostic procedures.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, high-resolution diagrams, printable pages.

Print Quality

Quality:

Professional, clear diagrams and text reproduction.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Single-cylinder, four-stroke, DOHC, 4 valves

Displacement:

652 cc

Bore X Stroke:

100 mm x 83 mm

Cooling System:

Liquid-cooled

Performance

Horsepower Approx:

48 HP @ 7000 rpm

Torque Approx:

57 Nm @ 5500 rpm

Fuel System

Type:

Electronic Fuel Injection (EFI) - Mikuni, later models may use different suppliers.

Fuel Type:

Unleaded gasoline (95 RON recommended)

Lubrication System

Type:

Wet sump, forced lubrication

🔧 Transmission

Standard

Type:

5-speed manual

Clutch:

Wet, multi-plate

Features

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length Approx:

2170 mm

Width Approx:

820 mm

Height Approx:

1250 mm

Wheelbase Approx:

1450 mm

Weights

Dry Weight Approx:

170 kg

Wet Weight Approx:

187 kg

Max Load Capacity Approx:

180 kg

Cargo

Storage Options:

Optional luggage racks and pannier cases.

🛡️ Safety Features

Ratings

NHTSA Rating:

N/A (Motorcycle specific safety ratings may not be directly comparable to automotive)

Active Features

Brakes:

Disc brakes front and rear. Optional ABS available on some models/years.

Lighting:

Halogen headlight, LED taillight, turn signals.

Passive Features

Frame Type:

Steel Trellis frame for rigidity and rider feedback.

💡 Technology Features

Infotainment

Display Type:

Analog tachometer with digital multi-function display (speedometer, odometer, trip meters, clock).

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS) on select models/regions.

Connectivity

Bluetooth:

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km or 12 months, whichever comes first.

Filter Replacement:

Oil filter at every oil change. Air filter every 12,000 km or as needed.

Spark Plug Replacement:

Every 12,000 km.

Valve Clearance Check:

Every 12,000 km.

Fluid Specifications

Engine Oil:

SAE 10W-40 Synthetic Motorcycle Oil, API SG/SH or higher. (e.g., Motul 5100 10W-40)

Engine Oil Capacity:

2.6 liters (with filter change)

Coolant:

Ethylene glycol-based coolant with anti-corrosion additives, mixed 50/50 with distilled water.

Brake Fluid:

DOT 4

Fork Oil:

SAE 10W (Specific amount and level detailed in manual)

Known Issues

Common Problems:

Occasional electrical connector issues, stator failure (though less common than earlier models), clutch slave cylinder leaks. Regular maintenance is key to longevity.

📚 Vehicle History

Brand Heritage

Brand Focus:

Aprilia, an Italian manufacturer, is renowned for its performance-oriented motorcycles, particularly in racing and sportbike segments.

Model Evolution

Lineage:

The Pegaso line has a history dating back to the late 1980s, evolving through various iterations, including the more off-road focused 'Gauloises' and 'Trail' models. The Strada variant focuses on the road-biased supermoto style.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Type:

N/A (Specific awards not readily documented for this model variant)