APRILIA RSV MILLE 2000 Workshop and Repair Manual download

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Type: Motorcycle

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Sku: 135264

Tags: 2000 Aprilia Motorcycle Motorcycles RSV MILLE RSV Models

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Description

The Aprilia RSV Mille, produced in 2000, is a high-performance sportbike renowned for its Italian engineering and V-twin power. Featuring a 998 cc liquid-cooled, 90-degree V-twin engine with DOHC and electronic fuel injection, it delivers approximately 126 horsepower. Its aluminum twin-spar frame provides rigidity and light weight, contributing to agile handling. The RSV Mille was designed to compete in the liter-class superbike segment, offering a potent combination of speed, advanced technology for its era, and a distinctive riding experience, appealing to riders seeking a blend of track-focused performance and road capability. This comprehensive workshop and repair manual provides essential information for the maintenance and servicing of the Aprilia RSV Mille 2000. It covers a wide array of systems, including detailed engine disassembly and assembly, fuel supply, cooling, electrical systems, and chassis components such as suspension and brakes. The manual offers step-by-step procedures for routine maintenance, engine overhauls, system diagnostics, and adjustments, along with critical torque specifications and wiring diagrams. Its purpose is to empower owners and technicians with the knowledge needed to keep the RSV Mille in optimal condition, ensuring reliability and performance.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

High-performance sportbike

Target Audience:

Aprilia RSV Mille 2000 owners, mechanics, and enthusiasts seeking detailed service information.

Competitive Analysis

Key Competitors:

Ducati 916, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR Fireblade.

Key Features

Manual Advantage:

Provides a comprehensive and detailed resource for maintaining and repairing the RSV Mille 2000, enabling significant cost savings.

Manual Usability:

Easy to download and read, with printable pages and step-by-step instructions and exploded diagrams.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop and Repair Manual

Language:

English

File Format:

Compatibility:

All Versions of Windows & Mac

Printability:

Printable without restriction

📖 Manual Coverage

Systems Covered

General Information:

Includes general overview, safety precautions, and service information.

Service And Setting Up:

Covers routine maintenance, adjustments, and initial setup procedures.

Engine:

Detailed coverage of engine disassembly, assembly, component inspection, and repair, including timing, valve clearance, and lubrication.

Fuel Supply System:

In-depth information on fuel injection system, fuel pump, injectors, pressure regulators, and throttle body diagnostics and repair.

Cooling System:

Coverage of radiator, coolant flow, water pump, thermostat, and fan system maintenance and repair.

Electric System:

Comprehensive details on wiring diagrams, battery, ignition system, lighting, starter, alternator, and electronic control units (ECU).

Chassis:

Covers frame, swingarm, suspension (forks and rear shock), steering, wheels, and brakes (front and rear).

Repair Information:

Provides specific repair procedures, torque specifications, and diagnostic troubleshooting guides.

Analytical Index:

Facilitates quick access to specific topics and procedures within the manual.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication points.

Engine Overhaul:

Complete engine disassembly, cleaning, inspection, component replacement, and reassembly.

Fuel System Diagnosis:

Troubleshooting fuel delivery issues, checking fuel pressure, cleaning injectors.

Cooling System Service:

Flushing, coolant replacement, leak detection, fan operation checks.

Electrical Troubleshooting:

Using wiring diagrams to diagnose electrical faults, checking circuits, battery testing.

Suspension Adjustment:

Adjusting front fork preload, compression, and rebound damping; rear shock preload and damping adjustments.

Brake System Maintenance:

Brake pad replacement, fluid bleeding, caliper inspection and service.

Diagnostic Procedures:

Step-by-step guides for diagnosing common problems using visual inspection, testing, and measurement.

Technical Depth

Depth Level:

Comprehensive, covering basic maintenance to advanced engine and electrical system repairs. Includes exploded views and detailed diagrams.

📊 Manual Specifications

File Specifications

File Format:

PDF Quality:

High-resolution, ensuring clarity of diagrams and text.

Searchable Text:

Likely contains searchable text due to PDF format for easier navigation.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin (90-degree)

Displacement:

998 cc

Bore X Stroke:

97 mm x 67.5 mm

Cooling System:

Liquid-cooled

Valve Train:

DOHC, 4 valves per cylinder

Fueling:

Electronic Fuel Injection (EFI)

Performance

Horsepower Est:

Approx. 126 hp @ 9,200 rpm

Torque Est:

Approx. 71.5 lb-ft @ 7,000 rpm

Fuel System

Throttle Body Size:

54 mm

Fuel Type:

Unleaded gasoline, minimum 95 RON

🔧 Transmission

Standard

Transmission Type:

6-speed manual

Features

Clutch Type:

Wet, multi-plate

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length Est:

Approx. 2,040 mm (80.3 in)

Width Est:

Approx. 720 mm (28.3 in)

Height Est:

Approx. 1,110 mm (43.7 in)

Weights

Dry Weight Est:

Approx. 195 kg (430 lbs)

Wet Weight Est:

Approx. 213 kg (470 lbs)

Fuel Tank Capacity:

21 liters (5.5 US gal)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable road safety standards for motorcycles of its era.

Active Features

Brakes Front:

Dual 320 mm discs, radial-mount 4-piston calipers

Brakes Rear:

220 mm disc, 2-piston caliper

Passive Features

Frame Construction:

Aluminum twin-spar frame for rigidity and light weight.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation with digital odometer and trip meters. No advanced infotainment features.

Driver Assistance

ABS was not standard on the 2000 RSV Mille, though it may have been an optional fitment on some markets.

Connectivity

Connectivity Features:

No onboard connectivity features or Bluetooth integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 6,000 km (3,700 miles) or 12 months.

Valve Clearance Check:

Recommended every 12,000 km (7,500 miles).

Chain Maintenance:

Lubrication and adjustment recommended every 1,000 km (600 miles) or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ, JASO MA, SAE 10W-40 Synthetic or Semi-Synthetic motorcycle oil.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4

Clutch Fluid Type:

DOT 4 (for hydraulic clutch)

Known Issues

Stator Reliability:

Early models could experience stator failures, leading to charging system issues.

Cam Chain Tensioner:

Potential for wear or failure of the cam chain tensioners, requiring replacement.

Fuel Injection Responsiveness:

Some owners report occasional snatchiness in low-RPM throttle response due to the EFI mapping.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian motorcycle manufacturer known for its racing heritage and innovative sportbikes.

Model Evolution

Rsv Mille Introduction:

The RSV Mille was Aprilia's flagship sportbike, launched in 1998 as a competitor in the liter-class superbike segment. The 2000 model represents an early iteration with its distinctive V-twin engine.

Production

Production Period:

The RSV Mille was produced from 1998 to 2003, before being succeeded by the RSV Mille R and the RSV1000R.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The RSV Mille was generally well-regarded for its V-twin character, strong performance, and agile handling, establishing Aprilia as a contender in the superbike market.