Positioning:
A high-performance sportbike targeting experienced riders and enthusiasts who appreciate sophisticated engineering and track-day capability.
Target Audience:
Performance motorcycle owners, DIY mechanics, and workshop technicians seeking authoritative repair information.
Competitors:
Competed against other premium V-twin sportbikes of its era, such as Ducati 996/998, Suzuki TL1000R, and Honda VTR1000F. Known for its powerful engine, advanced chassis, and Italian flair.
Distinguishing Features:
Powerful Rotax 998cc V-twin engine, advanced aluminum twin-spar frame, sophisticated suspension, premium components, and distinctive Italian styling.
Models Covered:
All Aprilia RSV Mille models and variations for the 2002 model year.
Repairs Covered:
A-Z comprehensive repairs, diagnostics, and maintenance.
Estimated Page Count:
While an exact page count is not provided, based on the comprehensive coverage described, it is estimated to be in the range of 400-600 pages.
Type:
Workshop Manual / Repair Manual / Service Manual
Content Source:
Represents the same manual used by official Aprilia service centers and professional mechanics.
Benefit:
Saves money on repair bills and helps owners take better care of their vehicle.
Delivery Method:
Instant Download
Usability:
Easy to use on PC or Laptop, with easy page finding by category and expandable pages for detailed viewing.
Powertrain:
Engine (Fuel System, Lubrication, Cooling, Combustion), Gearbox & Clutch, Crankshaft/Transmission/Balancer, Alternator/Starter Clutch.
Chassis And Suspension:
Front Wheel and Steering System, Rear Wheel System, Chassis, Suspension (Front and Rear), Frame/Body Panels/Exhaust System.
Brakes And Wheels:
Braking System, Wheels & Tyres.
Electrical And Ignition:
Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams.
Body And Ancillary:
Fenders and Exhaust Pipe, Body & Fixtures.
Fuel Injection System:
Comprehensive coverage of the EFI system, including sensors, injectors, fuel pump, ECU, and troubleshooting diagnostic codes.
Cooling System:
Radiator, water pump, thermostat, hoses, fan operation, and coolant flush procedures.
Maintenance:
Periodic checks & Adjustments, General Maintenance Procedures.
Repair And Overhaul:
Engine Removal and Installation, Complete Engine Overhaul (Crankcase, Piston, Cylinder, Cylinder Head/Valves), Transmission System Overhaul, Steering System Overhaul, Suspension Overhaul, Brake System Overhaul.
Diagnostics And Troubleshooting:
Troubleshooting sections for common issues, Fuel Injection System diagnostics, Electrical System diagnostics.
Engine Component Overhaul:
Detailed procedures for disassembling and reassembling the engine, including cylinder head, valves, pistons, connecting rods, crankshaft, and balancer shaft.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for all electrical systems, aiding in troubleshooting and repair of electrical faults.
Depth:
Professional quality, highly detailed with step-by-step instructions and exploded diagrams. Covers all repairs from basic maintenance to complete engine rebuilds and system diagnostics, equivalent to what professional mechanics use.
Technical Specifications:
Includes detailed torque specifications, clearances, electrical resistance values, and other critical data required for precise repair and adjustment.
Compatibility:
Compatible with Windows, macOS, and Linux operating systems.
Quality:
Printable pages, expandable for detail. Assumed to be of high resolution suitable for clear viewing and printing.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Engine Type:
V-Twin, Four-stroke
Bore X Stroke:
97 x 67.5 mm
Cooling System:
Liquid-cooled
Horsepower:
Approx. 130 HP @ 9,500 RPM
Torque:
Approx. 100 Nm @ 7,500 RPM
Induction:
Electronic Fuel Injection (EFI)
Throttle Body:
Dual 46mm throttle bodies
Type:
Wet sump, with oil cooler
Valvetrain:
DOHC, 4 valves per cylinder
Ignition System:
Electronic ignition with individual coils per spark plug.
Purpose:
Equipped with a balancer shaft to mitigate the inherent vibrations of the large V-twin engine.
Instrumentation:
Digital/analog instrument cluster including speedometer, tachometer, odometer, trip meters, coolant temperature, and warning lights.
Electronic Aids:
Limited electronic aids for this model year; primarily focused on mechanical performance. No ABS or traction control typically.
Diagnostics Port:
Features a diagnostic connector for electronic fault finding, crucial for modern EFI systems.
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 6 months.
Valve Check Interval:
Typically every 12,000 km (7,500 miles).
Engine Oil:
SAE 10W-40 or 15W-50, API SG or higher. Check manual for specific Aprilia recommendation.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Typically 50/50 mix with distilled water.
Clutch Fluid:
DOT 4 (if hydraulic clutch)
Gearbox Oil:
SAE 80W-90 API GL-4 or GL-5 gear oil.
Common Problems:
Potential for regulator/rectifier failure (a common issue on many bikes of this era), occasional fuel injection system glitches, cam chain tensioner wear. The manual will guide on diagnosing and fixing these.
Common Maintenance Tasks:
Chain adjustment and lubrication, brake pad replacement, air filter cleaning/replacement, spark plug replacement.
Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement categories, which it leveraged for its larger sportbikes.
Evolution:
The RSV Mille was Aprilia's flagship superbike introduced in 1998. The 2002 model represented an evolution with updates to the engine, chassis, and electronics, aiming to improve performance and competitiveness.
Manufacturing Location:
Noale, Italy
