2000 Aprilia RSV Mille Workshop Service Repair Manual

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Type: Motorcycle

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Sku: 131322

Tags: 2000 Aprilia Motorcycle Motorcycles RSV Mille RSV Models

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Description

The Aprilia RSV Mille, a distinguished Italian sportbike, represents a pinnacle of engineering for the 2000 model year. Renowned for its potent V-twin, four-stroke, liquid-cooled engine displacing 998 cc, this machine delivers approximately 128 horsepower, offering exhilarating performance for enthusiasts. Its design features an aluminum twin-spar frame, advanced suspension systems, and robust braking components, contributing to its reputation for exceptional handling and a dynamic riding experience. The RSV Mille is celebrated for its blend of Italian flair and performance, making it a sought-after model among discerning riders. This comprehensive workshop service repair manual in English provides essential guidance for maintaining and repairing your Aprilia RSV Mille. It covers a wide array of systems, including detailed procedures for engine disassembly and assembly, fuel supply system maintenance, cooling system service, and the entire electrical system. Furthermore, the manual offers in-depth troubleshooting guides, diagnostic procedures, and component repair information for chassis parts such as suspension, brakes, and drivetrain. Whether you are a DIY enthusiast or a professional technician, this manual is designed to equip you with the knowledge needed to ensure your vehicle remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Year:

👋 Introduction

Market Position

Vehicle Segment:

High-performance sportbike.

Target Audience:

Enthusiasts, DIY mechanics, and professional technicians.

Key Features

Manual Advantage:

Practical, comprehensive, high-quality diagrams, and instructions for DIYers.

Download Benefit:

Instant access, cost savings on postage and packaging.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, and repair.

Fuel Supply System:

Carburetor tuning, fuel pump operation, fuel filter replacement, fuel tank inspection.

Cooling System:

Radiator, coolant hoses, water pump, thermostat operation and service.

Electrical System:

Wiring diagrams, ignition system, charging system, lighting, starter motor, battery maintenance.

Chassis Parts:

Front fork suspension, rear shock absorber, steering system, wheels, tires, brakes, and drivetrain.

Procedures Included

General Information:

Vehicle identification, safety precautions, general maintenance guidelines.

Service And Setting Up:

Pre-delivery inspection, routine maintenance, adjustments, torque specifications.

Repair Information:

Detailed troubleshooting guides, diagnostic procedures, component repair and replacement.

Technical Depth

Diagnostic Capabilities:

In-depth troubleshooting for common and uncommon issues, fault code interpretation (if applicable).

Rebuild Procedures:

Complete engine, gearbox, and suspension component rebuild instructions.

📊 Manual Specifications

File Format

File Format:

Print Quality:

High quality, printable pages.

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, liquid-cooled.

Displacement:

998 cc

Bore X Stroke:

97 mm x 68 mm

Compression Ratio:

10.3:1 (Typical)

Performance

Horsepower:

Approximately 128 hp @ 9,000 rpm (claimed)

Torque:

Approximately 97 Nm @ 7,000 rpm (claimed)

Fuel System

Carburetion:

Dual 46mm Mikuni flat-slide carburetors

Fuel Tank Capacity:

21 Liters (approx.)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential

Features

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

2,030 mm (approx.)

Width:

720 mm (approx.)

Height:

1,120 mm (approx.)

Weights

Dry Weight:

196 kg (approx.)

Wet Weight:

210 kg (approx.)

🛡️ Safety Features

Passive Features

Frame Type:

Aluminum twin-spar frame.

Braking System Front:

Dual 320mm discs, 4-piston radial calipers.

Braking System Rear:

220mm disc, 2-piston caliper.

Suspension Front:

43mm upside-down telescopic fork, adjustable preload, compression, and rebound damping.

Suspension Rear:

Monoshock with adjustable preload and rebound damping.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters.

Lighting System:

Dual halogen headlights, LED tail light.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time recommendations (typically 3,000-5,000 miles or annually).

Spark Plug Replacement:

Refer to manual for specific mileage recommendations.

Coolant Flush:

Refer to manual for specific mileage/time recommendations (typically every 2 years).

Fluid Specifications

Engine Oil Type:

Fully synthetic 10W-40 motorcycle specific (e.g., Motul 3000 10W-40).

Coolant Type:

Ethylene glycol based antifreeze, mixture 50/50 with distilled water.

Brake Fluid Type:

DOT 4.

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals.

Electrical Gremlins:

Potential for connector corrosion or loose wiring, especially with age.

Fuel System Maintenance:

Carburetor synchronization and cleaning can be critical for optimal performance.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy.

Model Evolution

First Generation Introduction:

The RSV Mille was first introduced in 1997.

Production

Production Era Covered:

Specifically covers the 2000 model year, part of the first generation (1997-2003).

🏆 Awards & Recognition

Recognitions

Sportbike Reputation:

The Aprilia RSV Mille is widely regarded as a benchmark Italian sportbike known for its handling and V-twin character.