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APRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 Onward

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450/550 Product Name: APRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 Onward PDF Download Codes Engine Codes: V990 (common...
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Type: Motorcycle
Vendor:
Sku: 44580
APRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 OnwardAPRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 OnwardAPRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 OnwardAPRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 Onward
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV 450/550
Product Name:
APRILIA SXV RXV 450 550 Service Repair DPF Manual 2006 Onward PDF Download
Codes
Engine Codes:
V990 (common for V-twin platforms), specific codes for 450cc and 550cc variants may differ but are often derived from the base engine architecture.
Chassis Codes:
SXV450, SXV550, RXV450, RXV550 (model designations often imply chassis variations).
👋 Introduction
Market Position
Market Segment:
High-performance V-twin motorcycles, primarily for off-road (RXV) and supermoto (SXV) racing and enthusiast use. Known for their powerful engines and agile handling.
Competitive Analysis
Competitors:
KTM EXC/SMC series, Husqvarna models, Yamaha WR/YZ series, Honda CRF/CR series, Suzuki RM/DR series.
Key Features
Unique Selling Points:
Powerful V-twin engine configuration in a lightweight off-road/supermoto chassis, renowned Italian design and engineering, high performance potential.
Value Proposition
Cost Savings:
Enables owners to perform maintenance and repairs themselves, significantly reducing labor costs typically incurred at dealerships or specialized workshops.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Applicable Years:
2006 onwards
Engine Variants Covered:
450cc V-twin, 550cc V-twin
Model Variants Covered:
SXV (Supermoto), RXV (Off-Road/Enduro)
Page Count
Page Count Estimated:
Extensive (typical for comprehensive service manuals, likely several hundred pages)
Language
Language:
English (presumed, based on product description emphasis on saving costs in English-speaking markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel injection, ignition, exhaust, emissions control (including DPF if applicable to specific models/regions within the 'onward' timeframe), starting system.
Transmission Systems:
Gearbox inspection, maintenance, repair, clutch operation, lubrication.
Chassis And Suspension:
Frame inspection, front fork (WP or similar), rear shock absorber, swingarm, bearings, steering head.
Braking System:
Brake caliper maintenance, fluid bleeding, master cylinder, disc inspection, pad replacement, ABS (if equipped).
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ignition system components, ECU troubleshooting, sensors.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulation.
Bodywork And Trim:
Fairings, seat, fenders, panels, graphics, minor body repairs.
Wheel And Tire Systems:
Wheel bearings, tire replacement, balancing, spoke tensioning (for spoked wheels).
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication points.
Repair Procedures:
Step-by-step guides for component replacement and repair, engine rebuild, gearbox overhaul, suspension repair, brake system overhaul, electrical diagnostics and repair.
Troubleshooting:
Diagnostic flowcharts, common problem identification, solutions for electrical and mechanical issues.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical tolerances, tuning parameters.
Disassembly And Assembly:
Detailed instructions for taking apart and putting back together all major vehicle components.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and chassis rebuilds. Includes detailed schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for efficient information retrieval.
Printability:
Printable pages for on-hand reference in a workshop environment.
Print Quality
Image Quality:
High-resolution images, diagrams, and illustrations for clarity.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, 8-valve, DOHC V-twin
Displacement 450:
449.4 cc
Displacement 550:
549.4 cc
Bore X Stroke 450:
Approx. 70 mm x 58 mm (specifics may vary slightly)
Bore X Stroke 550:
Approx. 74 mm x 64 mm (specifics may vary slightly)
Compression Ratio:
Typically around 12.0:1 to 13.0:1 (refer to specific model year for exact figures)
Valve Actuation:
Double Overhead Camshafts (DOHC), chain-driven
Performance
Horsepower 450:
Approx. 60-65 HP (varies by tune and model year)
Horsepower 550:
Approx. 65-70+ HP (varies by tune and model year)
Torque 450:
Approx. 45-50 Nm (varies by tune and model year)
Torque 550:
Approx. 50-55+ Nm (varies by tune and model year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often Weber Marelli or similar systems.
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Lubrication
Oil Capacity:
Approx. 1.5-2.0 liters (check manual for exact capacity and oil type)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive (O-ring or X-ring)
📐 Dimensions
Exterior
Overall Length:
Varies by model and wheel size, but generally optimized for agility (refer to specific model specs)
Overall Width:
Varies by model and handlebar width (refer to specific model specs)
Seat Height:
Typically high for off-road capability (refer to specific model specs)
Weights
Dry Weight 450:
Approx. 130-140 kg (varies by model and equipment)
Dry Weight 550:
Approx. 135-145 kg (varies by model and equipment)
Fuel Tank Capacity:
Approx. 7-8 liters (typical for performance bikes)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically rated by NCAP or similar automotive bodies).
Active Features
Braking System:
Hydraulic disc brakes front and rear (brand often Brembo or similar high-performance).
Suspension Features:
Adjustable front forks (e.g., WP) and rear monoshock for tunable handling and damping.
Passive Features
Lighting:
Headlight, tail light, brake lights, turn signals (where legally required).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance-oriented motorcycles typically do not feature complex infotainment systems.)
Driver Assistance
Driver Assistance Features:
N/A (Motorcycles do not have 'driver assistance' in the automotive sense.)
Connectivity
Connectivity Options:
N/A (Basic electronic management system for EFI and ignition.)
Engine Management
ECM Capabilities:
Engine Control Module (ECM) for fuel injection mapping, ignition timing, and sensor data processing. May offer basic diagnostic readouts via specific tools.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually, or more frequently for aggressive use (refer to specific manual).
Air Filter Cleaning:
Check every 1,000-2,000 km, clean or replace as needed, especially in dusty conditions.
Spark Plug Replacement:
Typically every 10,000-15,000 km (refer to manual for specific plug type and gap).
Chain Lubrication Adjustment:
Lubricate every 500-1000 km, adjust tension as per manual specifications (typically 20-30mm slack).
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, 10W-40 or 15W-50 recommended (check manual for specific API/JASO ratings).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motorex M3.0 or equivalent).
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for specific recommendation).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (typically shares brake fluid reservoir or is a separate hydraulic system).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, wheel bearings, valve stem seals, fork seals.
Engine Potential Issues:
Overheating if cooling system is not maintained, potential for valve seat wear if maintenance is neglected, electrical connector corrosion.
Electrical Potential Issues:
Wiring harness issues, stator/regulator-rectifier failure, ignition coil problems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, particularly in off-road and track racing disciplines.
Model Evolution
Development Focus:
The SXV/RXV platform was developed to bring Aprilia's V-twin engine technology into the supermoto and hardcore off-road competition categories, offering a unique blend of power and agility.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not consistently documented for individual motorcycle models in the same way as cars, the SXV/RXV platform was recognized for its innovative V-twin engine in a competition chassis and its strong performance capabilities within its respective segments.
Ratings
Performance Reviews:
Consistently reviewed positively for its powerful engine, agile handling, and aggressive styling by motorcycle publications of the era.
Certifications
Emissions Standards:
Depending on the model year and market, may meet Euro 3 or other relevant emissions standards. The 'DPF' mention in the product name suggests specific models or regions might have had particulate filters, though this is less common for this type of motorcycle and might refer to aftermarket or specific market requirements not standard across all units.
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