Aprilia SXV RXV 450 2006-2013 All Service Manual Repair

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Type: Motorcycle

Vendor:

Sku: 91365

Tags: 2006 2007 2008 2009 2010 2011 2012 2013 Aprilia Misc Motorcycle Motorcycles RXV 450 SXV 450

Product variants

Description

The Aprilia SXV RXV 450, produced between 2006 and 2013, is a high-performance supermoto/motard motorcycle renowned for its potent V-twin engine and agile handling. Engineered for aggressive street riding and capable of light off-road excursions, this Italian-made machine offers a distinctive sound and exhilarating power delivery, competing with other performance-oriented street-legal dirt bikes of its era. Its design emphasizes a blend of raw power and exceptional maneuverability, making it a favored choice for riders seeking a thrilling and engaging experience. This comprehensive service and repair manual covers the Aprilia SXV RXV 450 models from 2006 through 2013. It provides detailed guidance on all major systems, including engine overhaul, fuel and ignition systems, cooling, transmission, suspension, and brakes. The manual includes routine maintenance procedures, troubleshooting diagnostics, component rebuild instructions, and critical technical specifications such as torque values and wiring diagrams. Its purpose is to empower owners and technicians with the knowledge necessary for accurate maintenance, effective repair, and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

SXV RXV 450

Model Year Range:

2006-2013

👋 Introduction

Market Position

Category:

Supermoto/Motard Performance Motorcycle

Key Features

Engine Configuration:

V-twin engine, known for its distinctive sound and power delivery

Intended Use:

Designed for aggressive street riding and light off-road use, emphasizing agility and performance

Competitive Analysis

Rivals:

Competed with models from Ducati (Hypermotard), KTM (Supermoto variants), and other performance-oriented street-legal dirt bikes

📋 Manual Details

Coverage

Applicable Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013

Manual Type:

Service/Repair Manual

Format

Format:

Downloadable (likely PDF)

Language

Language:

English (assumed based on product description)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tuning, component replacement (e.g., piston, rings, valves, timing chain, oil pump)

Fuel System:

Fuel injection system (EFI), throttle body, injectors, fuel pump, pressure regulator, fuel lines, tank maintenance

Ignition System:

Spark plugs, coils, ECU control, wiring diagrams, troubleshooting ignition faults

Cooling System:

Radiator, hoses, water pump, thermostat, coolant specifications, bleeding procedures

Exhaust System:

Exhaust manifold, catalytic converter (if applicable), mufflers, emissions components

Transmission Drivetrain:

Clutch operation, gearbox disassembly and assembly, gear selection, chain and sprocket maintenance

Suspension Front:

Fork service (oil change, seal replacement), spring rates, damping adjustments, steering head bearings

Suspension Rear:

Monoshock absorber service, linkage system maintenance, rear swingarm, bearing replacement

Brakes Front:

Brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul

Brakes Rear:

Rear brake caliper service, pad replacement, disc inspection/replacement, hydraulic system bleeding, master cylinder overhaul

Wheels Tires:

Wheel bearing inspection and replacement, tire mounting and balancing, rim specifications

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams for all circuits

Bodywork Chassis:

Frame inspection, fairing removal and installation, seat, fuel tank, body panel repair and alignment

Procedures Included

Routine Maintenance:

Oil and filter changes, chain lubrication and adjustment, brake fluid flush, coolant replacement, spark plug inspection

Troubleshooting:

Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system malfunctions

Component Rebuild:

Detailed step-by-step instructions for overhauling engine components, transmission, suspension forks, and brake calipers

Calibration Adjustment:

Throttle position sensor (TPS) adjustment, idle speed control, valve clearance adjustment

Technical Depth

Diagnostic Tools:

Information on required specialized tools and diagnostic equipment for advanced troubleshooting

Torque Specifications:

Comprehensive list of all critical fastener torque values for engine, chassis, and suspension components

Wiring Diagrams:

Detailed, color-coded electrical schematics covering all systems

📊 Manual Specifications

File Quality

Searchability:

Text-searchable PDF (if correctly formatted)

Resolution:

High-resolution images and diagrams for clarity

Print Features

Printable:

Printable pages for workshop use

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, V-twin (L-twin)

Displacement:

449.5 cc

Bore X Stroke:

70 mm x 57.7 mm

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower Est:

Approximately 50-55 HP (actual figures vary by year and specific tuning)

Torque Est:

Approximately 45-50 Nm (actual figures vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin or Magneti Marelli system

Throttle Body Size:

45 mm (typical)

Lubrication

Oil Type Spec:

API SG/SH/SJ, JASO MA, SAE 10W-40 (check manual for exact specification)

Oil Capacity

Oil Capacity W Filter:

Approximately 2.2 - 2.5 Liters (refer to manual for precise capacity)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential manual gearbox

Clutch Type:

Wet multi-plate clutch

Drivetrain

Final Drive:

Chain drive (520 pitch, typically)

📐 Dimensions

Exterior

Length Est:

Approx. 2100-2200 mm

Width Est:

Approx. 800-850 mm

Height Est:

Approx. 1200-1300 mm

Weights

Dry Weight Est:

Approx. 130-140 kg

Fuel Tank Capacity:

Approximately 7 Liters

Wheels Tires

Front Wheel Size:

17 inch (typically)

Rear Wheel Size:

17 inch (typically)

Front Tire Size Est:

120/70-17

Rear Tire Size Est:

150/60-17 or 160/60-17

🛡️ Safety Features

Passive Features

Lighting:

Halogen headlight, LED taillight (typical)

💡 Technology Features

Infotainment

Display:

Digital/Analog combination instrument cluster (speedometer, tachometer, fuel level, trip meter, indicator lights)

Driver Assistance

Not typically equipped with ABS on standard models

Connectivity

Engine Control Unit (ECU) for fuel injection and ignition timing management

🔧 Maintenance

Service Intervals

Oil Filter Change:

Every 5,000 km or 6 months (refer to manual for exact interval)

Air Filter Cleaning:

Every 5,000 km or as needed based on conditions

Spark Plug Check:

Every 10,000 km

Valve Clearance Check:

Every 10,000 - 15,000 km (critical on these engines)

Brake Fluid Flush:

Every 2 years or 10,000 km

Coolant Replacement:

Every 2 years or 20,000 km

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG/SH/SJ, JASO MA

Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors, 50/50 mix with distilled water

Brake Fluid:

DOT 4

Fork Oil:

Specific viscosity required (e.g., SAE 5W or 7.5W - consult manual)

Known Issues

Valve Adjustment Frequency:

Valve clearances can tighten significantly, requiring frequent checks and adjustments.

Oil Consumption:

Some models may exhibit higher oil consumption, necessitating regular checks.

Electrical Gremlins:

Wiring harness issues or regulator/rectifier failures can occur, though often manageable with proper diagnosis.

Fuel Pump Reliability:

Occasional fuel pump issues have been reported.

📚 Vehicle History

Brand Heritage

Brand Origin:

Italian manufacturer with a strong heritage in racing, particularly in off-road and Grand Prix motorcycles.

Model Evolution

Sxv Lineage:

The SXV line was introduced as Aprilia's foray into the supermoto segment, combining off-road agility with street performance. The RXV is a dual-sport variant.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Segment Popularity:

Highly regarded within the supermoto community for its aggressive styling and performance characteristics.