APRILIA V990 Engine Service Repair Manual 01-ON

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🏷️ Basic Information Identification Make: Aprilia Model: V990 Model Variant: Various (e.g., RSV Mille, Tuono) Engine Type: V-Twin Production Years Covered: 2001 onwards 👋 Introduction Market Position Target Audience: Aprilia...

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Type: Motorcycle

Vendor:

Sku: 267538

Tags: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Aprilia Engine Manuals Motorcycle Motorcycles V990

Product variants

Description

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Model Variant:

Various (e.g., RSV Mille, Tuono)

Engine Type:

V-Twin

Production Years Covered:

2001 onwards

👋 Introduction

Market Position

Target Audience:

Aprilia V990 engine owners, independent repair shops, performance tuners.

Competitive Analysis

Value Proposition:

Provides essential technical data for maintaining and repairing a complex V-Twin motorcycle engine, crucial for longevity and performance.

Key Features

Table Of Contents:

Includes a detailed table of contents for easy navigation.

Comprehensiveness:

Aims to be the definitive guide for engine service and repair.

📋 Manual Details

Coverage Areas

Primary Coverage:

Engine Service and Repair

Secondary Coverage:

Maintenance, Rebuilding, Refurbishment, Restoration

Page Count

Estimated Page Count:

Hundreds

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English (assumed, standard for this type of manual)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components.

Engine Electrical:

Ignition system, fuel injection system, sensors, ECU (Electronic Control Unit) diagnostics.

Fuel System:

Fuel pump, injectors, fuel lines, pressure regulator, throttle body.

Cooling System:

Radiator, water pump, thermostat, coolant passages, fan operation.

Lubrication System:

Oil pump, oil filter, oil passages, oil cooler (if applicable).

Procedures Included

Disassembly Assembly:

Complete engine disassembly and reassembly procedures, including torque specifications and sequences.

Maintenance:

Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common engine problems, fault codes, and symptom-based troubleshooting guides.

Rebuild Refurbishment:

Detailed instructions for engine rebuilding, including component inspection, measurement, and replacement.

Technical Depth

Depth:

Comprehensive, covering from basic checks to full engine overhauls.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Text-searchable PDF (typically, if properly generated)

Print Quality

Printable:

Yes (pages are designed to be printed)

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Liquid-cooled, four-stroke, 90-degree V-Twin

Bore X Stroke:

Typically 97 mm x 68 mm (V990 variants)

Displacement:

998 cc

Valve Train:

DOHC (Dual Overhead Camshafts), 4 valves per cylinder

Compression Ratio:

Typically 10.8:1 or 11.3:1 (depending on model/variant)

Performance

Horsepower:

Approximately 130-140 hp @ 9,000-9,500 rpm (model dependent)

Torque:

Approximately 100-105 Nm @ 7,000-7,500 rpm (model dependent)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), often with dual injectors per cylinder.

Fuel Type:

Unleaded gasoline, minimum 95 RON (Research Octane Number)

🔧 Transmission

Standard

Transmission Type:

6-speed sequential manual gearbox

Optional

Optional Transmission:

Features

Clutch Type:

Hydraulically actuated wet multi-plate clutch

Final Drive:

O-ring chain drive

📐 Dimensions

Exterior

Engine Dimensions:

Specific dimensions not provided in product info, but it's a compact V-Twin motorcycle engine.

Weights

Engine Weight:

Specific weight not provided in product info.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle engine, safety ratings are for the complete vehicle)

Active Features

Active Safety Features Engine:

Engine management system designed for performance and responsiveness, contributing to rider control.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Motorcycle engine, focus is on performance and control systems)

Driver Assistance

Engine Management:

Advanced ECU controlling fuel injection, ignition timing, and sometimes idle speed control.

Connectivity

Diagnostic Port:

Diagnostic port for reading fault codes and performing system checks.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-6,000 miles or annually (refer to specific model service manual for exact interval).

Spark Plug Replacement:

Typically every 7,500-15,000 miles (depending on spark plug type).

Valve Clearance Check:

Significant interval, often around 12,000-18,000 miles, due to shim-under-bucket design.

Fluid Specifications

Engine Oil Type:

Fully synthetic motorcycle engine oil, SAE 10W-40 or 15W-50 API SG, JASO MA/MA2 certified (confirm with specific model manual).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 or DOT 5.1, high-temperature brake fluid.

Known Issues

Stator Failure:

Some models may experience stator failures, leading to charging system issues.

Cam Chain Tensioner Wear:

Wear on automatic cam chain tensioners can lead to rattling noises and potential timing issues.

Fueling Issues:

Erratic fueling or lean conditions can sometimes arise from sensor issues or intake leaks.

Oil Leaks:

Common leak points can include valve cover gaskets or crankshaft seals.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike segments.

Model Evolution

V990 Development:

The V990 engine platform was developed by Aprilia for their flagship sportbikes and naked bikes, evolving from earlier V-twin designs.

Production

Production Period:

Introduced in the late 1990s, with the V990 powering models through the 2000s and beyond in various iterations.

🏆 Awards & Recognition

Recognitions

Racing Success:

The V990 engine platform powered Aprilia motorcycles to numerous victories and championships in various motorcycle racing series (e.g., WSBK, AMA Superbike).

Ratings

Performance Reputation:

Widely regarded for its strong performance, character, and sound among motorcycle enthusiasts.

Certifications

Emissions Compliance:

Euro 1, Euro 2, or later emissions standards depending on the specific model year and market.