Purpose:
To provide comprehensive factory-authorized repair and service information for Arctic Cat 2002 snowmobiles, empowering owners and technicians.
Advantage:
Offers the same detailed information used by dealership technicians, ensuring accuracy and completeness for all repair and maintenance tasks.
Features:
Hundreds of pages, highly detailed diagrams, step-by-step instructions, troubleshooting, electrical schematics, and comprehensive coverage of all major systems.
Applicable Models:
Pantera 550, Pantera 600 EFI, Pantera 800 EFI, Panther 440, Panther 570 esr/570 r, Thundercat, Z 370/370 es, Z 440/440 es, Z 570 SS, Z 570/570 esr, ZL 500, ZL 550/550 esr, ZL 600 EFI SS, ZL 600 EFI/600 EFI esr, ZL 800 EFI esr, ZL 800 EFI SS, ZR 120, ZR 500, ZR 500/500 LE/500 CC, ZR 600 EFI/600 EFI CC, ZR 600, ZR 800 EFI/800 EFI CC, ZR 800/800 CC, ZRT 600
Covered Engine Displacements:
120 cc, 370 cc, 440 cc, 500 cc, 550 cc, 570 cc, 600 cc, 800 cc, 1000 cc
Estimated Pages:
Hundreds
Type:
Factory Service/Workshop/Repair Manual
Major Systems:
General Information, Troubleshooting, Lubrication, Maintenance and Tune-up, Adjustments for Special Use, Engine, Fuel System, Exhaust System, Electrical Systems, Oil Injection System, Cooling System, Recoil Starter, Drive System, Brake, Driven Shaft, Dropcase and Drive Shaft, Front Suspension and Steering, Track and Rear Suspension, Off-season Storage
Specific Systems:
Oil Injection System, Recoil Starter, Clutch Systems (Primary and Secondary), Jackshaft, Brake System, Driven Clutch, Drop Case, Drive Shaft, Front Suspension, Steering Assembly, Track and Rear Suspension
Electrical Systems Detail:
Includes troubleshooting for starting system (recoil starter), charging system (stator, voltage regulator), lighting, and accessory circuits.
Repair Procedures:
Complete disassembly and assembly of engines, troubleshooting guides, routine maintenance procedures, adjustments, component-specific repairs
Maintenance Tasks:
Routine checks, fluid level checks and replenishment, lubrication schedules, filter replacement, spark plug service, chain case oil change, track tension adjustment.
Repair Tasks:
Engine overhaul, carburetor/EFI component repair, clutch rebuild, brake caliper service, suspension component replacement, steering linkage repair, electrical component testing and replacement.
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced home mechanics.
Diagnostic Procedures:
Step-by-step diagnostic flowcharts and procedures for identifying the root cause of mechanical and electrical faults.
Torque Specifications:
Provides precise torque values for critical fasteners throughout the snowmobile, essential for proper assembly and safety.
Special Tools:
May reference specialized tools required for specific repair or adjustment procedures, common in factory service manuals.
Engine Types Covered:
2-stroke engines varying in displacement from 120cc to 1000cc, including single, twin, and triple cylinder configurations, and EFI (Electronic Fuel Injection) variants.
Performance Details:
Manual provides specifications for engine tuning, adjustments, and diagnostics to optimize performance across various engine sizes.
Tuning And Adjustment:
Guidance on setting ignition timing (if applicable), carburetor jetting and adjustment, and EFI system calibration for optimal power and efficiency.
Compression Testing:
Instructions and acceptable compression ranges for diagnosing engine health.
Fuel System Coverage:
Detailed information on fuel delivery, carburetor adjustments (where applicable), EFI system diagnostics and repair, fuel pump operation, and fuel filter replacement.
Efi Components:
Details on throttle position sensors (TPS), coolant temperature sensors (CTS), air temperature sensors (ATS), crank position sensors (CPS), and fuel injectors.
Carburetor Details:
For non-EFI models, detailed information on specific carburetor models, jetting, float adjustments, and cleaning procedures.
Oil Injection System:
Specific procedures for servicing and troubleshooting the oil injection pump, oil lines, and oil reservoir.
Transmission Type:
CVT (Continuously Variable Transmission) clutch systems, including primary and secondary clutch service, belt replacement, and calibration.
Gearbox Features:
Details on drive clutch and driven clutch operation, engagement/disengagement speeds, and belt maintenance.
Drive System Coverage:
Covers the complete drive system, including chain cases, drive shafts, driven shafts, and braking systems.
Clutch Calibration:
Information on clutch weights, spring tension, and helix angles for tuning clutch engagement and shift characteristics for various riding conditions.
Body Chassis Coverage:
Information pertaining to chassis components, suspension geometry, steering systems, and bodywork fasteners and removal/installation procedures.
Suspension Geometry:
Includes specifications and adjustment procedures for front and rear suspension, critical for handling and ride comfort.
Weight Specifications:
While not directly listing weights, the manual provides torque specifications for fasteners and assembly procedures which are critical for structural integrity and proper operation.
Component Weight Considerations:
Procedures often imply component weights during removal and installation, particularly for engine and transmission assemblies.
Safety Features Coverage:
Covers troubleshooting and repair of braking systems, steering components, and electrical safety circuits. Includes procedures for maintaining critical safety systems.
Braking System Details:
Detailed procedures for brake caliper service, hydraulic system checks, brake pad replacement, and adjustments for optimal braking performance.
Throttle Control System:
Details on throttle cable routing, adjustments, and troubleshooting for consistent throttle response.
Steering System Details:
Comprehensive coverage of the steering system, including spindle lubrication, tie rod end checks, steering post adjustments, and potential wear identification.
Chassis Integrity:
Guidance on inspecting and maintaining the structural integrity of the snowmobile chassis and suspension mounting points.
Instrument Panel Coverage:
Information on the function and troubleshooting of the instrument cluster, including warning lights, gauges, and any electronic readouts.
Efi System Details:
In-depth coverage of the EFI system, including sensor diagnostics, ECU (Engine Control Unit) troubleshooting, and fuel injector service for applicable models.
Ignition System Troubleshooting:
Diagnostic procedures for ignition coils, CDI (Capacitor Discharge Ignition) units, and stator output.
Electrical System Diagnostics:
Detailed wiring diagrams and electrical system troubleshooting procedures, covering ignition, lighting, charging systems, and EFI components.
Lighting System Repair:
Includes information on headlight, taillight, and brake light bulb replacement and wiring diagnostics.
Recommended Maintenance:
The manual details scheduled maintenance tasks, including lubrication points, filter changes (air, fuel), spark plug checks, drive belt inspection, and coolant system maintenance at recommended intervals.
Engine Tune Up Schedule:
Specific recommendations for engine tune-up procedures, including spark plug gap, compression testing, and carburetor/EFI adjustments.
Off Season Storage Procedures:
Detailed guidelines for preparing the snowmobile for storage, including fuel stabilization, battery maintenance, and lubrication.
Lubricant Recommendations:
Specifies required lubricants for the engine, drive system (chain case oil), brake fluid, and coolant. Includes oil injection system oil type.
Coolant Type:
Specifies the correct type and mixture ratio of coolant for the liquid-cooled models.
Chaincase Oil Type:
Recommends specific gear oil for the chaincase lubrication.
Brake Fluid Type:
Specifies the DOT rating for the hydraulic brake fluid.
Troubleshooting Guidance:
Provides a dedicated troubleshooting section to diagnose and resolve common issues related to engine performance, electrical systems, fuel delivery, and drive train.
Common Wear Items:
Highlights components prone to wear, such as drive belts, brake pads, and suspension bushings, and provides replacement procedures.
Suspension Wear And Tear:
Guidance on identifying and rectifying common suspension issues such as worn bushings, ball joints, and shock absorber leaks.
Arctic Cat Legacy:
Arctic Cat is a long-standing manufacturer in the powersports industry, known for its innovation and performance in snowmobiles.
2002 Model Context:
The 2002 models represent a diverse range of Arctic Cat snowmobiles, featuring advancements in engine technology (EFI) and chassis design across their popular Pantera, Panther, Z, ZL, and ZR lines.
