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2002 Arctic Cat 250 300 375 400 500 ATV Repair Manual

$16.99
$16.99
This manual covers the 2002 250, 300, 375, 400, and 500 Series ATVs. These ATVs from this era represent a mature stage of development, offering a range of capabilities. These...
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Type: Atv
Vendor:
Arctic Cat
Sku: 145068
Tags: 2002 250 300 375 375 Series 400 500 Arctic Cat ATV Powersports
2002 Arctic Cat 250 300 375 400 500 ATV Repair Manual
This manual covers the 2002 250, 300, 375, 400, and 500 Series ATVs. These ATVs from this era represent a mature stage of development, offering a range of capabilities. These models typically feature robust engineering, with various engine displacements and drive systems, including 2WD and 4WD options, and automatic CVT transmissions. They are designed for utility and performance, suitable for a variety of tasks and terrains. This comprehensive repair manual provides detailed information for owners and technicians. It covers essential maintenance procedures, from routine tasks like oil changes and air filter cleaning to more in-depth service for engine, drivetrain, steering, suspension, body work, and the electrical system. The manual also includes advanced troubleshooting guidance and specific repair procedures for all covered systems. This resource is designed to assist in maintaining and repairing your ATV efficiently and effectively.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
250, 300, 375, 400, 500 Series ATVs
Product Name:
2002 Arctic Cat 250 300 375 400 500 ATV Repair Manual
Applicable Years:
2002
👋 Introduction
Market Position
Target Audience:
Arctic Cat ATV owners and independent repair shops.
Competitive Analysis
Value Proposition:
Instant access to comprehensive repair information, cost-effective compared to OEM manuals, usable on mobile devices for on-trail repairs.
Key Features
Convenience:
Downloadable PDF format for immediate use and portability.
Accessibility:
Accessible on smartphones, tablets, and computers for on-the-spot troubleshooting.
📋 Manual Details
Coverage Areas
Vehicles Covered:
2002 Arctic Cat 250 4x2 ATV, 2002 Arctic Cat 250 4x4 ATV, 2002 Arctic Cat 300 4x2 ATV, 2002 Arctic Cat 300 4x4 ATV, 2002 Arctic Cat 375 4x2 AUTO ATV, 2002 Arctic Cat 375 4x4 AUTO ATV, 2002 Arctic Cat 400 4x4 ATV, 2002 Arctic Cat 400i 4x2 ATV, 2002 Arctic Cat 400i 4x4 ATV, 2002 Arctic Cat 500 4x4 ATV, 2002 Arctic Cat 500 4x4 AUTO ATV, 2002 Arctic Cat 500 4x4 AUTO TBX ATV, 2002 Arctic Cat 500i 4x4 ATV, 2002 Arctic Cat 500i 4x4 AUTO ATV
Format
Format Type:
Downloadable PDF
File Structure:
Plain, simple, easy-to-use PDF (no zip files)
Language
Language:
English
Manual Type
Type:
Repair Manual, Service Manual, Shop Manual
Download
Download Speed:
Instant download after payment
Support
Support Policy:
Lifetime Protection Policy (free replacement if lost or damaged)
📖 Manual Coverage
Systems Covered
Engine Related:
Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Intake & Exhaust
Drivetrain Related
Transmission Drive:
Transmission, Drive Chain & Sprockets
Chassis Related
Steering Suspension:
Steering System, Shocks
Body Electrical
Body Electrical:
Body Work, Electrical System
General Maintenance
Routine Maintenance:
Routine Maintenance
Troubleshooting
Advanced Diagnostics:
Advanced Troubleshooting
Procedures Included
Repair Procedures:
Detailed repair procedures for all covered systems.
Maintenance Procedures:
Step-by-step guidance for routine maintenance tasks.
Technical Depth
Depth Level:
Comprehensive (covering all aspects from basic maintenance to advanced troubleshooting and repair).
📊 Manual Specifications
File Characteristics
File Type:
PDF
Printability:
Printable (individual pages or sections).
Searchability:
Likely searchable text content within the PDF.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 250
Engine Type:
Likely single-cylinder, air-cooled or liquid-cooled OHV four-stroke.
Primary Engine 300
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke.
Primary Engine 375
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke.
Primary Engine 400
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke.
Primary Engine 400I
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke with fuel injection.
Primary Engine 500
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke.
Primary Engine 500I
Engine Type:
Likely single-cylinder, liquid-cooled OHV four-stroke with fuel injection.
Performance
Bore Stroke:
Specifications vary by engine displacement (detailed in manual).
Horsepower Torque:
Specifications vary by engine displacement (detailed in manual).
Fuel System
Carburetion Injection:
Carburetor (250, 300, 375, 400, 500 models) or Fuel Injection (400i, 500i models).
Fuel Type:
Unleaded gasoline.
Cooling System
Cooling Method:
Air-cooled (some 250 models) or Liquid-cooled (most models).
🔧 Transmission
Standard Transmission
Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Lo range and Reverse is common across most models, especially 4x4 and AUTO variants.
Optional Transmission
Type:
Manual transmission options may exist on lower displacement models, but Automatic CVT is prevalent for 2002.
Features
Drive System:
2WD (4x2) or 4WD (4x4) selectable.
Final Drive:
Shaft drive with differential (front/rear).
📐 Dimensions
Exterior
Length:
Varies by model, specifications detailed in manual.
Width:
Varies by model, specifications detailed in manual.
Height:
Varies by model, specifications detailed in manual.
Weights
Dry Weight:
Varies by model, specifications detailed in manual (typically in the 500-700 lbs range).
Towing Capacity:
Typically around 1000-1500 lbs, specific rating in manual.
Cargo Capacity:
Front and rear racks, capacity detailed in manual.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to relevant ATV safety standards for the era.
Active Features
Braking System:
Hydraulic disc brakes (front and rear).
Parking Brake:
Mechanism integrated into the braking system.
Passive Features
Lighting:
Headlights, taillight, brake light.
Operator Protection:
Handlebar grips, footwells, seating position designed for control.
💡 Technology Features
Infotainment
Features:
Basic instrumental cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
None beyond basic 4WD engagement systems.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 100 hours or annually (detailed in manual).
Air Filter Cleaning:
Recommended every 25 hours or more frequently in dusty conditions.
Spark Plug Inspection:
Recommended every 100 hours.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 recommended (specific viscosity may vary by temperature, consult manual).
Transmission Fluid Type:
CVT belt drive fluid (specific Arctic Cat PWC fluid or equivalent, check manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant (e.g., OAT or HOAT type, specific mix ratio in manual).
Known Issues
Cvt Belt Wear:
CVT belt wear and adjustment is a common maintenance item across many ATVs of this era.
Carburetor Tuning:
Carburetor tuning or cleaning may be required for optimal performance, especially if the ATV sits for extended periods.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to various electrical gremlins.
📚 Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long history in powersports, particularly with snowmobiles, expanding into ATVs in the late 1980s.
Model Evolution
2002 Lineup Focus:
The 2002 lineup represented a mature stage of Arctic Cat's ATV development, offering a range of displacements and capabilities to cater to different user needs.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2002 models might not be widely documented, Arctic Cat ATVs of this period were generally well-regarded for their utility and performance in their respective classes.
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