🏷️ Basic Information

Make:

Arctic Cat

Product Type:

Repair Service Workshop Manual

Model Year:

2009

Model Codes Covered:

TRV 400, 500, 550 H1 EFI, TRV 550 H1 EFI, 700 H1 EFI, TRV 700 H1 EFI Cruiser, TRV 1000 H2 EFI Cruiser, Thundercat 1000 H2

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and Arctic Cat owners seeking to perform maintenance and repairs themselves to save costs.

Category:

Utility and Recreational All-Terrain Vehicles (ATVs)

Value Proposition:

Provides dealership-level repair information at a fraction of the cost of authorized service, empowering users with the knowledge to maintain and repair their ATVs effectively.

Features:

Instant PDF download, compatibility with Windows and Mac, extensive illustrations and diagrams, step-by-step procedures, wiring diagrams, troubleshooting guides, covers multiple model variants for the 2009 model year.

📋 Manual Details

Vehicle Models:

2009 Arctic Cat TRV 400, 500, 550 H1 EFI, TRV 550 H1 EFI, 700 H1 EFI, TRV 700 H1 EFI Cruiser, TRV 1000 H2 EFI Cruiser, Thundercat 1000 H2

Estimated Page Count:

Extensive (typical for comprehensive workshop manuals, exact count not specified but implies thorough coverage)

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Digital Download)

Accessibility:

Instant download means immediate access to repair information without waiting for physical delivery.

📖 Manual Coverage

List:

General Information, Maintenance, Adjustments, Engine Overhaul, Transmission Service, Fuel System Diagnostics and Repair, Cooling System Service, Drive Train Components, Chassis Service, Brake System Overhaul, Electrical System Diagnostics, Wiring Diagrams, Troubleshooting Procedures, Service Information, Technical Specifications

Engine Systems:

Engine teardown, assembly, cylinder head, pistons, crankshaft, camshaft, valve train, lubrication system, cooling system (radiator, fan, hoses, thermostat), timing system.

Transmission And Drivetrain:

CVT system (clutches, belt, secondary), gearcases, differentials (front and rear), driveshafts, CV joints, wheel bearings.

Fuel And Exhaust:

Fuel tank, fuel pump, fuel lines, fuel filter, injectors, throttle body, sensors, exhaust system (manifold, muffler, catalytic converter).

Brakes And Suspension:

Brake system (master cylinder, calipers, brake lines, pads, rotors), parking brake, suspension (shocks, A-arms, bushings, ball joints), steering system (handlebar, tie rods, steering rack).

Ignition System:

Ignition timing, spark plug specifications, ignition coil testing, CDI unit diagnostics.

List:

Complete teardown and rebuild procedures, step-by-step repair instructions, routine maintenance, adjustments, troubleshooting common issues, component replacement, electrical system diagnosis, wiring harness inspection, fluid changes, component upgrades, aftermarket project guidance

Routine Maintenance:

Oil and filter change intervals and procedures, air filter cleaning/replacement, spark plug replacement, coolant flush, brake fluid flush, lubrication schedule, battery maintenance.

Diagnostic Procedures:

Troubleshooting steps for common starting issues, engine performance problems, electrical system faults, and transmission issues. Includes diagnostic codes and sensor testing.

Rebuild Procedures:

Detailed instructions for engine rebuilds (top end and bottom end), transmission disassembly and reassembly, brake caliper rebuilding, and steering component replacement.

Component Adjustment:

Carburetor (if applicable to base models), throttle cable, parking brake, idle speed, valve lash (if applicable), chain tension (if applicable).

Troubleshooting Guides:

Dedicated sections for troubleshooting common problems with clear, logical diagnostic trees and solutions.

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds; includes detailed diagnostics and troubleshooting

Special Tools:

References to specific Arctic Cat special tools required for certain procedures, with descriptions where applicable.

Torque Specifications:

Precise torque values for all critical fasteners, including engine bolts, suspension components, wheels, and brake caliper mounting bolts.

Wiring Diagrams:

Comprehensive and detailed wiring diagrams for all electrical systems, color-coded and with component identification for easy troubleshooting.

Illustrations Diagrams:

Contains a large quantity of detailed illustrations and exploded-view diagrams to clarify repair procedures.

Electrical Components:

Battery, starter motor, alternator/stator, ignition system (CDI, coil, spark plug), lighting system (headlights, taillights, brake lights), switches, sensors, ECU/ECM diagnostics.

Chassis And Bodywork:

Frame inspection and repair, body panels, racks, seat, fenders, decals, and related hardware.

📊 Manual Specifications

Format:

PDF

Compatibility:

Compatible with Windows, Mac, Linux, and other systems that can open PDF files.

Printability:

Fully printable, designed for high-quality output

Zoom Functionality:

Supports zoom in/out for detailed viewing of illustrations and diagrams.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Types Covered:

400cc, 500cc, 550cc H1 EFI, 700cc H1 EFI, 1000cc H2 EFI, 1000cc H2 Thundercat (specific displacement and configurations vary by model listed)

Engine Configurations:

Single-cylinder, liquid-cooled, 4-stroke engines for most models; H2 models typically feature V-twin configurations.

Performance Data:

Manual covers detailed engine diagnostics, tuning, and rebuild procedures; specific HP/Torque figures are model-dependent and detailed within the manual.

Fuel System Coverage:

EFI (Electronic Fuel Injection) systems covered, including fuel pump, injectors, throttle body, ECU diagnostics, and fuel system cleaning/repair.

Throttle Control:

Manual will cover throttle cable adjustments, throttle position sensor (TPS) diagnostics, and electronic throttle control (ETC) systems if present on specific models.

🔧 Transmission

Transmission Types:

Automatic (CVT - Continuously Variable Transmission) is standard across most listed models. Specific models may have variations in their CVT tuning and components.

Optional Transmissions:

Not explicitly mentioned as optional, but different gearing or performance tuning options for the CVT may be detailed.

Transmission Coverage:

Manual covers CVT maintenance, belt inspection and replacement, clutch service, gearcase fluid changes, and differential service for both front and rear.

📐 Dimensions

Dimensional Data:

Specific exterior dimensions (length, width, height, wheelbase) vary by model (e.g., TRV models typically longer for two-up riding). Manual likely contains detailed chassis dimensions for service and alignment.

Interior Space:

N/A (ATV specification)

Cargo Capacity:

Manual will cover specifications for front and rear racks, and potentially any integrated storage compartments, as they relate to maintenance and repair.

Weight Specifications:

Manual will include curb weights, gross vehicle weight ratings (GVWR), and potentially tongue weights for towing applications, critical for maintenance and safe operation.

Towing Capacity:

Manual will specify the maximum towing capacity for each model, which is a critical operational specification.

🛡️ Safety Features

Safety Ratings:

Not applicable in the same way as passenger vehicles. Manual will cover safety-related components like brakes, lights, and potential recalls.

Active Safety:

Brake system checks, adjustments, and component replacement; suspension tuning for stability; throttle and steering system maintenance.

Passive Safety:

Frame integrity checks, protective guards, and component integrity relevant to rider safety. Includes proper maintenance of all safety-critical systems.

💡 Technology Features

Infotainment Systems:

Basic for the era; manual will cover operation and maintenance of any integrated digital displays, speedometers, odometers, and warning lights.

Driver Assistance Features:

Focus is on mechanical and electrical systems. May include diagnostics for EFI control units which manage engine performance and throttle response.

Connectivity Options:

N/A (No modern connectivity features expected for this model year)

🔧 Maintenance

Recommended Intervals:

Manual will detail recommended service intervals for oil changes, filter replacements, spark plugs, valve adjustments, drive belt checks, lubrication points, and brake inspections, typically based on mileage or operating hours.

Fluid Types And Capacities:

Specifies correct engine oil grades (e.g., SAE 10W-40 Synthetic), gearcase oil (e.g., SAE 80W-90 Hypoid), coolant type, brake fluid DOT specification, and grease types. Capacities for all fluids are provided.

Coolant Specifications:

Specifies the type of antifreeze/coolant (e.g., ethylene glycol-based) and the correct mixture ratio with distilled water.

Brake Fluid Specification:

Specifies the required DOT brake fluid type (e.g., DOT 4) for optimal braking performance and component longevity.

Common Problems:

The manual's troubleshooting section will address common issues such as starting problems, performance degradation, electrical faults, CVT issues, and suspension wear, providing diagnostic steps for each.

📚 Vehicle History

Arctic Cat Heritage:

Arctic Cat has a long history in powersports, particularly with snowmobiles and ATVs, known for performance and ruggedness.

Atv Line Evolution:

The 2009 models represent a significant point in Arctic Cat's ATV development, with the H1 and H2 engine platforms being established and refined. TRV (Touring/Riding) models introduced extended chassis for two-up riding.

Engine Platform Notes:

H1 engine likely refers to a 500/550/700cc platform, while H2 indicates the larger 1000cc V-twin, both significant for Arctic Cat's ATV line.

Production Details:

Manufactured by Arctic Cat Inc. in Thief River Falls, Minnesota, USA. The 2009 lineup reflects a mature and popular range of utility and performance ATVs.

🏆 Awards & Recognition

Industry Awards:

Specific awards for the 2009 models are not listed, but Arctic Cat ATVs have historically been recognized for performance and utility in their respective classes.