Arctic Cat 400 / 550 / 650 / 700 / 1000 ATV Service Manual Repair 2010

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🏷️ Basic Information Identification Make: Arctic Cat Model: ATV Service Manual Repair Year: 2010 Codes Model Codes: H1, H2, TRV, EFI, MudPro, TBX, Cruiser Generation Model Generation: Covers 2010 model...

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Type: Atv

Vendor:

Sku: 27376

Tags: 1000 2010 400 550 650 700 Arctic Cat ATV Powersports

Product variants

Description

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

ATV Service Manual Repair

Year:

Codes

Model Codes:

H1, H2, TRV, EFI, MudPro, TBX, Cruiser

Generation

Model Generation:

Covers 2010 model year ATVs

👋 Introduction

Market Position

Market Position:

Essential diagnostic and repair resource for owners and technicians of 2010 Arctic Cat 400-1000cc ATVs.

Competitive Analysis

Comparison:

This manual provides factory-level detail, surpassing generic online guides by offering specific procedures, diagrams, and specifications crucial for accurate repairs.

Key Features

Key Features:

Factory-level detail, extensive model coverage, detailed illustrations and diagrams, troubleshooting guidance, printable format.

📋 Manual Details

Coverage Areas

Covered Models:

• 2010 Arctic Cat 400 H1 TRV

• 2010 Arctic Cat 550 H1 EFI

• 2010 Arctic Cat 550 H1 EFI TRV

• 2010 Arctic Cat 650 H1

• 2010 Arctic Cat 650 H1 MudPro

• 2010 Arctic Cat 700 H1 EFI

• 2010 Arctic Cat 700 H1 EFI TBX

• 2010 Arctic Cat 700 H1 EFI TRV

• 2010 Arctic Cat 700 H1 EFI MudPro

• 2010 Arctic Cat 1000 H2 EFI TRV

• 2010 Arctic Cat 1000 H2 EFI Cruiser TRV

• 2010 Arctic Cat 1000 H2 EFI MudPro

• 2010 Arctic Cat Thundercat 1000 H2

Page Count

Page Count:

273 pages

Manual Type

Manual Type:

Factory Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems:

• Engine (H1 and H2 variants)

• Drivetrain (4x4 systems, differentials)

• Suspension (FIS, ACT)

• Brakes

• Fuel System (EFI)

• Cooling System

• Lubrication System

• Electrical System (excluding wiring diagrams)

• Chassis Components

• Body Panels

• Steering System

• Wheels and Tires

• Exhaust System

• Starting System

• Propulsion System

Chassis And Body:

Detailed procedures for frame inspection, body panel removal/installation, seat, and storage components.

Steering And Suspension:

Covers steering column, tie rods, ball joints, shock absorbers, A-arms, and rear suspension components (FIS/ACT), including alignment and bearing checks.

Electrical Components:

Coverage for starter motor, alternator/stator, ignition coil, battery maintenance, lights, switches, and sensors, with troubleshooting for common electrical faults.

Procedures Included

Procedures:

• Complete tear down and rebuild procedures

• Regular maintenance

• Troubleshooting common issues

• Component inspection

• Repair procedures

• Adjustment procedures

• Torque specifications

• Fluid level checks and changes

• Filter replacement

Wheel And Tire Service:

Information on tire inspection, pressure, wheel bearing maintenance, and hub servicing.

Engine Rebuild Procedures:

Detailed steps for engine disassembly, component inspection (pistons, cylinders, crankshaft, connecting rods), and reassembly with torque specifications.

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Troubleshooting Scope:

Includes guidance for diagnosing issues such as 'no spark', engine performance problems, drivetrain binding, and electrical component malfunctions (excluding specific circuit diagnostics due to lack of wiring diagrams).

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable and savable (no restrictions)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Features

Features:

Clickable chapters, searchable text

⚙️ Engine Specifications

Primary Engine

Engine Family:

Arctic Cat H1 (single cylinder) and H2 (V-twin) engine families

Performance

Displacement Range:

400cc to 1000cc (specifics vary by model)

Horsepower Range:

Estimated horsepower ranges from approximately 25 HP for the 400cc models up to 60+ HP for the 1000cc V-twin models. Precise figures are not universally listed but are implicitly covered by repair procedures.

Fuel System

Fuel System Type:

Electronic Fuel Injection (EFI) for most models

Fuel Injector Information:

Details on fuel injector cleaning, testing, and replacement procedures for EFI systems.

Engine Oil

Recommended Oil Viscosity:

Refer to specific model sections; typically SAE 0W-40 or 10W-40 synthetic ATV oil for optimal performance and protection.

Valve Adjustment

Valve Clearance Procedure:

Detailed instructions for checking and adjusting valve clearance, critical for engine performance and longevity.

Engine Type

H1 Engine Description:

Single-cylinder, liquid-cooled, 4-stroke engine family known for its torque and reliable operation.

H2 Engine Description:

V-twin, liquid-cooled, 4-stroke engine family offering higher horsepower and a more aggressive power delivery.

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with engine braking

Optional

Transmission Options:

While primarily CVT, some older models might have had manual options, but this manual focuses on the 2010 lineup which is predominantly automatic.

Features

Transmission Features:

High/Low range, Reverse, Park.

Transmission Fluid

Fluid Type:

Specific CVT fluid recommended by Arctic Cat. Check manual for exact specifications and capacity.

📐 Dimensions

Exterior

Vehicle Type:

All-Terrain Vehicle (ATV)

Weights

Dry Weight:

Varies significantly by model, typically ranging from approximately 600 lbs (400cc) to over 750 lbs (1000cc). Exact weights detailed within the manual for each specific model.

Towing Capacity:

Varies by model; typically around 1050 lbs for larger displacement models. Specific capacities will be outlined in the relevant model sections.

Cargo

Rack Capacity:

Front and rear racks are standard on most models. Capacity typically ranges from 100 lbs (front) to 200 lbs (rear). Refer to specific model data.

🛡️ Safety Features

Ratings

Safety Design:

Designed for off-road use with emphasis on stability and control. No formal crash ratings like passenger vehicles apply.

Active Features

Active Safety Features:

4WD System, Engine Braking (via CVT), Disc Brakes on all wheels.

Passive Features

Passive Safety Features:

Handguards (on some models), footwells, durable chassis construction.

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation typically includes speedometer, odometer, trip meter, fuel gauge, and warning lights. Advanced infotainment is not a standard feature on these utility-focused ATVs.

Driver Assistance

Driver Assistance Features:

The primary 'assistance' is the reliable 4WD system and engine braking. No electronic driver-assistance systems like ABS or traction control are present on these models.

Connectivity

Connectivity Features:

No specific connectivity features (e.g., Bluetooth, smartphone integration) are integrated into these 2010 models.

Efi System

Efi Diagnostics:

While wiring diagrams are excluded, the manual covers EFI system troubleshooting for common faults, error codes, and sensor diagnostics.

🔧 Maintenance

Service Intervals

Regular Maintenance:

The manual details recommended service intervals for oil changes, filter replacements, spark plugs, brake checks, drive belt inspection, and lubrication.

Drive Belt Inspection:

Crucial interval for CVT drive belt inspection for wear, cracks, and proper tension, as well as clutch service.

Fluid Specifications

Engine Oil Spec:

Refer to specific engine type (H1/H2) and ambient temperature for recommended SAE viscosity grade. Arctic Cat recommends their proprietary or compatible synthetic oils.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid. Specific recommendations are provided in the manual.

Coolant Spec:

Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. A 50/50 mixture with distilled water is standard. Specific type and capacity noted in the manual.

Gear Case Fluid Spec:

Specific gear oil (e.g., 80W-90 GL-5) for front and rear differentials and the transmission/gear case. Capacities are detailed.

Known Issues

Common Wear Items:

Drive belts (CVT), wheel bearings, tie rod ends, and brake pads are common wear items that require regular inspection and replacement. The manual provides guidance on identifying wear and replacement procedures.

Spark Plugs

Spark Plug Recommendations:

Specific spark plug types (e.g., NGK) and gap specifications are provided for each engine configuration within the manual.

Lubrication

Grease Points:

Critical lubrication points such as suspension pivots, steering components, and wheel bearings are identified with recommended grease types and service frequencies.

📚 Vehicle History

Brand Heritage

Heritage:

Arctic Cat has a long-standing reputation in powersports, originating from snowmobiles and expanding into ATVs, known for robust engineering.

Model Evolution

Evolution:

The 2010 models represent a mature generation of Arctic Cat ATVs, building on previous designs with advancements in engine technology (EFI), suspension, and chassis.

Production

Manufacturing Origin:

Arctic Cat ATVs are typically manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2010 models are not highlighted, but Arctic Cat ATVs have consistently been recognized for their performance, utility, and durability in off-road and utility applications.