Category:
Utility ATV Segment
Target Audience:
Owners performing their own maintenance and repairs, independent repair shops.
Competitors:
Polaris Sportsman, Can-Am Outlander, Honda Foreman/Rancher, Yamaha Grizzly.
Vehicle Strengths:
Robust chassis, powerful H1 and H2 engines (depending on model), capable suspension for varied terrain, often available in 2-up (TRV) configurations for passenger transport.
Manual Value Proposition:
Provides essential technical information for maintaining and repairing the diverse range of 2010 Arctic Cat ATV models, enabling cost savings and extended vehicle lifespan.
Engine:
Complete overhaul, diagnostics, component testing, cooling system, lubrication system, fuel system (EFI and Carbureted where applicable), ignition system, exhaust system.
Transmission:
CVT (Continuously Variable Transmission) system service, belt inspection and replacement, clutch adjustment and service, gearbox service, differential service (front and rear).
Drivetrain:
Driveshaft service, U-joints, CV joints, wheel hubs, front and rear differential operation and service.
Suspension:
Front and rear suspension systems, shock absorber service and adjustment, A-arms, bushings, wheel alignment procedures, steering linkage.
Brakes:
Hydraulic brake system service, caliper overhaul, master cylinder service, brake line bleeding, pad and rotor replacement, parking brake adjustment.
Electrical:
Battery system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlights, taillights, brake lights), ignition system (CDI, spark plugs), wiring diagrams for all models, sensor diagnostics, instrument cluster.
Fuel System:
EFI system components (throttle body, injectors, fuel pump, pressure regulator), fuel filter replacement, carburetor service and adjustment (where applicable).
Cooling System:
Radiator service, fan operation, coolant flushing and replacement, thermostat service, water pump diagnostics.
Body And Frame:
Body panel removal and installation, seat service, rack service, handlebar replacement, frame inspection and repair basics.
Troubleshooting:
Comprehensive diagnostic flowcharts and procedures for common issues across all covered systems.
Maintenance:
Routine scheduled maintenance, oil changes, filter replacements, lubrication points, spark plug checks, belt tension checks, tire pressure.
Repair:
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Diagnostics:
Detailed procedures for identifying and resolving mechanical and electrical faults, including diagnostic trouble codes (DTCs) for EFI models.
Tune Up:
Procedures for optimizing engine performance, including fuel mixture adjustments (where applicable), ignition timing checks, and idle speed settings.
Wiring Diagrams:
Full color, detailed electrical wiring diagrams for each specific model variant covered.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Depth:
Comprehensive, covering everything from basic maintenance and fluid checks to full engine and transmission rebuilds, advanced electrical diagnostics, and suspension tuning.
Engine Family:
Arctic Cat H1/H2 SOHC 4-stroke
Engine 400 Displacement:
Approx. 398cc (H1)
Engine 550 Displacement:
Approx. 545cc (H1)
Engine 650 Displacement:
Approx. 641cc (H1)
Engine 700 Displacement:
Approx. 695cc (H1)
Engine 1000 Displacement:
Approx. 951cc (H2 - V-Twin)
Horsepower Estimate 400:
Approx. 25-30 HP
Horsepower Estimate 550:
Approx. 35-40 HP
Horsepower Estimate 700:
Approx. 45-50 HP
Horsepower Estimate 1000:
Approx. 70-75 HP
Fuel Delivery:
Electronic Fuel Injection (EFI) on most models; Carbureted may exist on base 400/650 models.
Fuel Type:
Unleaded Gasoline (minimum 87 octane recommended)
Throttle Control:
Cable-actuated throttle body.
Type:
CVT (Continuously Variable Transmission)
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Drive Modes:
2WD / 4WD selectable (often electronic push-button engagement), sometimes with differential lock.
Engine Braking:
Standard CVT feature providing engine braking on descents.
Clutch Type:
Primary and secondary clutch system.
Transmission Fluid Type:
Typically SAE 10W-50 synthetic ATV/Snowmobile transmission fluid or specific Arctic Cat specified fluid. Check manual for exact spec.
Length Typical:
Approx. 80-85 inches (203-216 cm) depending on model (TRV models are longer).
Width Typical:
Approx. 46-48 inches (117-122 cm).
Height Typical:
Approx. 46-50 inches (117-127 cm).
Wheelbase Typical:
Approx. 50-52 inches (127-132 cm) for single seat models; TRV models longer.
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Dry Weight Typical:
Approx. 600-700 lbs (272-318 kg) depending on model and engine size.
Towing Capacity:
Typically rated for 1,050 lbs (476 kg) or 1,500 lbs (680 kg) depending on specific model configuration and hitch receiver.
Ground Clearance Typical:
Approx. 10-11 inches (25-28 cm).
Atv Safety Standards:
Compliance with ANSI/SVIA 1-2007 and B71.1-2003 standards (typical for US market).
Braking System:
Hydraulic disc brakes front and rear with sealed system.
Selectable 2Wd 4Wd:
Allows driver to choose drive mode based on terrain for optimal traction and control.
Engine Braking:
Provides controlled deceleration, especially important on slopes.
Ergonomics:
Designed for rider comfort and control, including handlebar positioning and lever placement.
Lighting:
Halogen headlights, LED taillights/brake lights for visibility.
Chassis Design:
Robust steel frame designed for stability and load-carrying.
Instrument Cluster:
Digital LCD display showing speed, RPM, odometer, trip meter, fuel level, gear indicator, 2WD/4WD status, engine warning lights.
Throttle Response:
EFI system provides consistent and responsive throttle control across various conditions.
Diagnostic Ports:
EFI models feature diagnostic connectors for use with specialized service tools, detailed in the manual.
Oil Change Interval:
Every 100 hours or 6 months, whichever comes first. (Verify with manual).
Air Filter Cleaning:
Inspect every 25 hours, clean or replace as needed. More frequent in dusty conditions.
Spark Plug Check:
Inspect every 100 hours or annually.
Belt Inspection:
Inspect CVT belt for wear and cracks every 50 hours or annually. Replace if damage is evident or according to wear indicators.
Brake Fluid Flush:
Recommended every 2 years or as per manual specification.
Coolant Flush:
Recommended every 2 years or as per manual specification.
Engine Oil Type:
SAE 10W-50 Synthetic 4-stroke ATV oil meeting API SG or higher classification. (Verify with manual).
Engine Oil Capacity:
Approx. 2.5 - 3.0 Quarts (2.4 - 2.8 Liters) depending on model. (Verify with manual).
Cooling System Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Arctic Cat recommended coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Differential Fluid Type:
Specific Arctic Cat differential fluid or SAE 80W-90 Hypoid gear oil. (Verify with manual).
Common Wear Items:
CVT belts, front end alignment, wheel bearings, ball joints, tie rod ends, suspension bushings, brake pads.
Efi Diagnostics:
Potential for fuel system issues (clogged injectors, weak fuel pump) or sensor faults, requiring diagnostic tools and procedures found in this manual.
Cooling System Performance:
Overheating issues can arise from blocked radiators, faulty fans, or low coolant levels; regular inspection is key.
Manufacturer:
Arctic Cat (Textron Specialized Vehicles)
Heritage Focus:
Long history in powersports, particularly snowmobiles, expanding into ATVs in the late 1990s/early 2000s.
Engine Platform:
Introduction of the H1 engine platform (single-cylinder) and H2 (V-twin) offered significant power and reliability improvements.
Trv Introduction:
The TRV designation signifies the 2-up (two-passenger) capability, a key feature for utility and recreational use.
Production Location:
Primarily Thief River Falls, Minnesota, USA.
Model Year Significance:
2010 represented a mature model line, with refinements based on earlier iterations.
