Model:
400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, 1000 H2 Cruiser
Chassis Code:
Not specified in product information, typically model-specific (e.g., A400TRV09, A500ATV09, etc.)
Engine Code:
Varies by model (e.g., 400cc, 500cc, 550 H1, 700 H1, 1000 H2)
Positioning:
The 2009 Arctic Cat ATVs represented a significant offering in the utility and recreational ATV market, known for their robust engineering and versatility.
Competitors:
Competed with models from Polaris (Sportsman series), Can-Am (Outlander series), Yamaha (Grizzly series), and Kawasaki (Brute Force series).
Arctic Cat Advantage:
Arctic Cat's lineup in 2009 often featured the H1 engine (a proprietary design emphasizing durability and torque), advanced suspension systems, and diverse model configurations (TRV for two-up riding, standard utility, and cruiser variants).
Value Proposition:
This comprehensive service manual empowers owners and technicians to maintain, diagnose, and repair their 2009 Arctic Cat ATVs, saving time and money on professional services.
Covered Models:
2009 Arctic Cat 400 TRV, 2009 Arctic Cat 500 Automatic, 2009 Arctic Cat 500 Manual, 2009 Arctic Cat 550 H1, 2009 Arctic Cat 550 H1 TRV, 2009 Arctic Cat 700 H1, 2009 Arctic Cat 700 H1 Cruiser, 2009 Arctic Cat 1000 H2 Cruiser
Primary Purpose:
Service, Repair, Workshop, Maintenance
Page Count:
Not specified, but expected to be extensive for a comprehensive service manual covering multiple models.
Manual Type:
Factory Service Manual / Workshop Manual
Engine:
Engine overhaul, top-end rebuild, bottom-end rebuild, component testing, diagnostics, tuning, specific engine variants (H1, H2, etc.)
Transmission:
Automatic transmission service and repair, manual transmission service and repair, CVT (Continuously Variable Transmission) system, clutch components, drive belts.
Fuel System:
Fuel injection system, carburetor service (if applicable to certain models), fuel pump, fuel filter, fuel tank, lines, injectors.
Lubrication:
Engine oil specifications, oil change procedures, oil filter replacement, gearbox oil, differential oil, lubrication points.
Cooling System:
Radiator service, coolant specifications, thermostat replacement, water pump, cooling fan, hoses, bleeding procedures.
Electrical System:
Battery service, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (CDI, spark plugs), lighting, accessory circuits.
Drive System:
Front and rear differentials, driveshafts, U-joints, CV joints, 2WD/4WD engagement system, axle service.
Suspension:
Front and rear suspension components (shocks, springs, control arms, bushings), wheel alignment, bearing service.
Steering:
Handlebar steering, tie rods, steering linkage, bushings, maintenance of steering system.
Frame:
Chassis inspection, frame integrity, mounting points, component replacement.
Controls Indicators:
Throttle control, brake levers, gear selector, dashboard indicators, switches, electrical connections.
Wiring Diagrams:
Complete electrical wiring diagrams for all models and sub-systems, troubleshooting using diagrams.
Preventative Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication, visual inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, error code interpretation (if applicable), symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, component replacement, and adjustment for all major systems.
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and differential overhauls.
Specification Updates:
Torque specifications, clearances, fluid levels, component tolerances.
Depth:
Comprehensive, from basic fluid checks to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
Engine Family:
H1 (Helicon) and H2 (Helicon 2) series engines, along with potentially a carbureted 400cc engine.
400 Trv:
Likely a 375cc or 400cc single-cylinder, SOHC, liquid-cooled engine (specific displacement may vary slightly).
500 Automatic/Manual:
Likely a 475cc or 500cc single-cylinder, SOHC, liquid-cooled engine.
550 H1 / 550 H1 Trv:
545cc, SOHC, liquid-cooled, 4-valve, parallel-twin engine. Known for its smooth power delivery and torque.
700 H1 / 700 H1 Cruiser:
695cc, SOHC, liquid-cooled, 4-valve, parallel-twin engine. Offers increased power and torque over the 550.
1000 H2 Cruiser:
951cc, SOHC, liquid-cooled, V-twin engine. The top-tier offering for power and towing capability.
Horsepower Range:
Estimated: 400 models ~30-35 HP, 500 models ~35-40 HP, 550 models ~45-50 HP, 700 models ~50-55 HP, 1000 models ~65-70 HP. (Precise figures depend on specific engine and tuning.)
Torque Characteristics:
H1 and H2 engines are generally tuned for strong low-end and mid-range torque, ideal for towing and off-road traction.
Induction Type:
Fuel injection (EFI) for most H1 and H2 models. Some smaller displacement models might have carburetors, though EFI was becoming standard.
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Typically around 4-5 gallons (15-19 liters), varies by model.
Transmission Type Standard:
Automatic CVT (Continuously Variable Transmission) with engine braking and selectable 2WD/4WD.
Transmission Type Optional:
Manual transmission (5-speed with reverse) available on the '500 Manual' model.
Cvtoffering:
Arctic Cat's Arctic Axis CVT system is known for its durability and smooth engagement.
Gear Reduction:
Low gear range for enhanced pulling power and crawling capabilities.
Cvt Fluid:
Specific Arctic Cat CVT fluid or equivalent; consult manual for exact part number and type (e.g., synthetic CVT fluid).
Gearcase Fluid:
API GL-4 or GL-5 gear oil, SAE 80W-90 or 75W-90 (confirm with manual for specific front/rear differential requirements).
Length:
Varies by model, typically 80-84 inches (203-213 cm) for standard models, TRV models longer for passenger seat.
Width:
Varies by model, typically 46-50 inches (117-127 cm).
Height:
Varies by model, typically 48-50 inches (122-127 cm).
Dry Weight:
Varies significantly by model, generally ranging from 600 lbs (272 kg) for lighter models to over 700 lbs (318 kg) for larger displacement and TRV models.
Towing Capacity:
Typically rated at 1050 lbs (476 kg) for most 2009 Arctic Cat ATVs, though higher for larger displacement models. Check specific model specifications.
Payload Capacity:
Front and rear racks typically rated for around 50-100 lbs (23-45 kg) each.
Atv Safety Standards:
Designed to meet or exceed industry safety standards for ATVs. Refer to owner's manual for specific safety guidelines and riding practices.
Braking System:
Hydraulic disc brakes on all wheels, providing strong stopping power. Dual-caliper front brakes on some models.
Engine Braking:
Integrated engine braking through the CVT system for downhill control.
2Wd 4Wd Selector:
On-the-fly electronic 2WD/4WD engagement for enhanced traction when needed.
Rollover Protection:
ATVs inherently do not have integrated rollover protection (like ROPS on UTVs). Safe riding practices are paramount.
Lighting:
Dual headlights, taillight, and brake light for visibility.
Oil Change Engine:
Typically every 100 hours or 12 months, whichever comes first. Consult manual for exact interval and hours for specific models.
Air Filter Service:
Inspect every 25 hours or 3 months; clean/replace as needed based on operating conditions. More frequent cleaning in dusty environments.
Spark Plug Replacement:
Typically recommended every 100-200 hours or 24 months, depending on plug type and usage.
Cv Belt Inspection:
Inspect regularly, especially before demanding use. Replace if signs of wear, glazing, or damage are present. Replacement interval varies greatly with usage.
Engine Oil:
Typically SAE 0W-40 or 10W-40 synthetic or semi-synthetic motorcycle/ATV specific oil. Consult manual for exact specification and API rating (e.g., JASO MA).
Coolant:
Permanent type antifreeze, typically a 50/50 mix of ethylene glycol and distilled water. Use a green or orange coolant compatible with aluminum engines. Always use de-mineralized water.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (confirm specific requirement from manual).
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, and CVT drive belts are common wear items due to off-road usage.
Arctic Cat H1 Engine:
While generally robust, some H1 engines may experience occasional issues related to the stator or rectifier under high load/heat conditions. Proper cooling and maintenance are key.
Electrical Connections:
Corrosion or loose connections in electrical connectors can lead to intermittent issues, particularly in wet or muddy environments. Regular inspection and dielectric grease application is recommended.
