Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN MRP CA A2004ISR4BCAV [Parts Manual]

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🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Body Style: ATV (All-Terrain Vehicle) Trim: FIS (Fender Integrated Storage) Color: CAT GREEN Codes Product Code:...

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Type: Atv

Vendor:

Sku: 42261

Tags: 2004 650 Series 650 V 2 4X4 FIS CAT GREEN Arctic Cat ATV Powersports

Product variants

Description

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

Body Style:

ATV (All-Terrain Vehicle)

Trim:

FIS (Fender Integrated Storage)

Color:

CAT GREEN

Codes

Product Code:

A2004ISR4BCAV

Market Code:

MRP CA

👋 Introduction

Market Position

Vehicle Category:

Performance Utility ATV

Target Demographic:

Enthusiasts seeking powerful and capable off-road vehicles for recreation and utility

Competitive Analysis

Key Competitors:

Polaris Sportsman series, Can-Am Outlander series, Yamaha Grizzly series

Key Features

Engine Configuration:

V-Twin configuration offering robust power and torque

Drive System:

Switchable 4x4 with Front Differential Lock (FIS)

Suspension Type:

Independent suspension for enhanced ride comfort and handling

Storage Capacity:

Integrated front and rear storage (FIS feature)

📋 Manual Details

Coverage Areas

Manual Type:

Factory Parts Manual

Language:

English

Format:

PDF Download

Page Count

Page Count:

Unknown (PDF, typically extensive for parts manuals)

📖 Manual Coverage

Systems Covered

Engine Components:

Crankshaft, Piston, Cylinder, Cylinder Head, Camshaft, Valves, Cam Chain, Magneto, Oil Filter/Pump, Water Pump, Starter Motor, Starter Clutch, Throttle Body

Drivetrain Components:

Transmission, Drive Train, Secondary Drive, Secondary Transmission, Front Drive Gearcase, Gear Shifting, Shifter

Chassis Components:

Frame and Related Parts, Tilt Frame, Canopy and Taillight, Cargo Box and Tailgate, Console, Floor Panel, Dash, Hood and Headlight, Seat

Suspension Steering:

Front Suspension, Rear Suspension, Steering, Sway Bar

Braking System:

Front Brake, Rear and Parking Brake

Fuel Cooling Electrical:

Gas Tank, Cooling, Battery, Wiring Harness

Clutch Variator:

Clutch, V-Belt

Wheels Tires:

Wheel and Tire

Procedures Included

Assembly Disassembly:

Complete Overhaul, Disassembly and Assembly of all listed components

Parts Identification:

Detailed illustrations and exploded views for part identification

Parts Listing:

Comprehensive parts lists with corresponding part numbers

Technical Depth

Depth Of Coverage:

Parts identification and cataloging for all vehicle components

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Print Quality

Printable:

Zoomable:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke V-twin

Displacement:

635cc

Bore X Stroke:

72.0 mm x 78.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 50-55 HP (Estimate based on similar models/era)

Torque:

Approx. 38-42 ft-lbs (Estimate based on similar models/era)

Fuel System

Fuel Delivery:

Carbureted (likely twin Mikuni carburetors)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

API SG or higher, SAE 10W-40 motorcycle or ATV specific oil

Oil Capacity:

Approx. 2.8 Liters (with filter change)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD, Lockable Front Differential

Features

Gear Reduction:

High/Low range transmission with Reverse

Clutch System:

CVT belt drive with engagement and secondary clutches

📐 Dimensions

Exterior

Length:

Approx. 81.5 inches

Width:

Approx. 46.5 inches

Height:

Approx. 47.0 inches

Weights

Dry Weight:

Approx. 595 lbs

Towing Capacity:

Approx. 1,050 lbs

Payload Capacity:

Approx. 290 lbs (Rider + Cargo)

Cargo

Front Rack Capacity:

Approx. 90 lbs

Rear Rack Capacity:

Approx. 180 lbs

Wheels Tires

Front Tire Size:

AT 25 x 8-12

Rear Tire Size:

AT 25 x 10-12

Wheel Bolt Pattern:

4x110 mm

🛡️ Safety Features

Ratings

Atv Safety Standards:

Compliant with ANSI/SVIA requirements

Active Features

Braking System:

Hydraulic disc brakes front and rear

Parking Brake:

Hand-operated parking brake

Passive Features

Lighting:

Dual front headlights, tail light, brake light

Throttle Limiter:

Thumb throttle with safety mechanism

💡 Technology Features

Infotainment

Display:

Basic digital/analog instrument cluster (speedometer, odometer, fuel gauge, warning lights)

Driver Assistance

Drive Modes:

Selectable 2WD/4WD with electronic front differential lock activation

Connectivity

Connectivity Features:

N/A (Standard for the era)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 100 hours or annually (whichever comes first)

Air Filter Cleaning:

Inspect every 25 hours, clean/replace as needed

Spark Plug Replacement:

Every 1,000 miles or annually

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze/coolant, minimum 50% concentration

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Gearcase Oil Type:

API GL-4, SAE 80W-90 hypoid gear lubricant

Known Issues

Common Wear Items:

CVT belt, wheel bearings, tie rod ends, brake pads

Potential Engine Concerns:

Carbon buildup in combustion chambers from heavy use, potential carburetor tuning issues if not maintained

Drivetrain Considerations:

Regular inspection of CV boots for tears to prevent joint damage

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

USA (Arctic Cat, Inc.)

Model Evolution

Previous Models:

Arctic Cat 500, Arctic Cat 400 series

Significance Of 650:

Introduction of a larger displacement V-twin engine for increased power and towing capability.

Production

Production Period For Model:

Early to mid-2000s