Arctic Cat 2004 650 V 2 4X4 FIS GREEN MRP NA A2004ISR4BNAS [Parts Manual]

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🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BNAS Chassis Code: ISR4BNAS Trim Level: FIS (Fuel Injection System), GREEN MRP (Mid-Range Package)...

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Type: Atv

Vendor:

Sku: 42252

Tags: 2004 650 Series 650 V 2 4X4 FIS GREEN Arctic Cat ATV Powersports

Product variants

Description

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

Model Code:

A2004ISR4BNAS

Chassis Code:

ISR4BNAS

Trim Level:

FIS (Fuel Injection System), GREEN MRP (Mid-Range Package)

Variant:

Generation

Generation Identifier:

First Generation Arctic Cat 650 V-Twin

👋 Introduction

Market Position

Atv Segment:

Performance-oriented All-Terrain Vehicle (ATV) for utility and recreation.

Target Audience:

Enthusiasts and owners requiring detailed parts information for maintenance, repair, or restoration.

Competitive Analysis

Key Competitors:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Suzuki King Quad.

Key Features

Engine Configuration:

Powerful V-twin engine, a distinguishing feature for its class at the time.

Drivetrain Technology:

Selectable 4x4 with front differential lock (FIS - Front Impact System implies advanced 4WD engagement).

Fuel System:

Fuel Injection (FIS) for improved throttle response, fuel efficiency, and cold-weather starting.

Suspension:

Independent Front and Rear Suspension (IRS) for enhanced ride comfort and handling.

Manual Value Proposition:

Provides essential OEM part identification for maintaining the longevity and performance of the 2004 Arctic Cat 650 V-Twin 4x4 FIS.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Full Parts Manual

Language:

English

Format:

PDF Download

Digital Features:

Instant Download, Printable, Zoomable, Searchable Text

System Requirements:

Adobe Reader, Foxit Reader, or any other PDF reader

📖 Manual Coverage

Systems Covered

Engine Assembly:

Complete engine disassembly and assembly, including crankshaft, piston, cylinder, cylinder head, camshaft, valve train, and cam chain.

Fuel And Intake:

Air intake system, throttle body, and fuel injection system components.

Cooling System:

Radiator, fan, hoses, and water pump assembly.

Ignition And Electrical:

Magneto, starter motor, battery, starter clutch, and wiring harness.

Drive Train:

Front drive gearcase, rear drive components, and related parts.

Transmission:

Transmission unit, secondary drive, secondary transmission, and gear shifting mechanisms.

Clutch System:

Primary clutch, secondary clutch, and V-belt.

Braking System:

Front brake system, rear brake system, and parking brake.

Suspension Steering:

Front suspension, rear suspension, steering system, and sway bar.

Frame And Body:

Frame structure, canopy, taillight, cargo box, tailgate, dash, hood, headlight, console, floor panel, and tilt frame.

Fuel System:

Gas tank and related fuel lines.

Wheels Tires:

Wheel and tire assembly components.

Procedures Included

Overhaul:

Detailed overhaul procedures for major mechanical systems.

Disassembly Assembly:

Comprehensive step-by-step instructions for disassembly and reassembly of all listed components.

Part Identification:

Identification and sourcing of all genuine Arctic Cat parts with detailed illustrations and exploded views.

Component Replacement:

Guidance on replacement procedures for worn or damaged parts.

Maintenance Tasks:

Implied information for maintenance tasks through detailed part breakdowns.

Technical Depth

Depth Level:

Expert-level detail for parts identification and sourcing. Focuses on OEM part numbers and assemblies for mechanical repairs and rebuilds.

Illustrations:

High-quality, detailed illustrations and exploded views for clear part identification and assembly sequence.

Parts Listing:

Comprehensive parts lists associated with each illustration, enabling precise ordering of components.

📊 Manual Specifications

File Format

File Type:

Digital Searchability:

True (Searchable Text)

Print Quality

Printability:

True (Printable)

Zoom Capability:

True (Zoomable)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-twin

Displacement:

641.5 cc

Bore X Stroke:

Approximately 70 mm x 82.6 mm (Exact specifications would be in the manual, but this is typical for the V-twin of this era).

Compression Ratio:

Estimated 9.2:1 to 9.5:1 (Refer to manual for exact)

Performance

Horsepower:

Estimated 45-50 HP (Approximate, varies by source and dyno testing)

Torque:

Estimated 38-42 ft-lbs (Approximate)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Specific system details would be in the manual.

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication

Oil Type:

API SG or higher, SAE 10W-40 (Recommended, verify in manual for specific API service and viscosity grades).

Oil Capacity:

Approximately 2.5 quarts (12.5W-40) with filter change (Verify in manual for exact capacity).

Cooling

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., 50/50 mix with distilled water).

Coolant Capacity:

Approximate capacity: 6.5 quarts (Verify in manual).

🔧 Transmission

Standard

Transmission Type:

Automatic, CVT (Continuously Variable Transmission) with engine braking

Drive Modes:

2WD/4WD selectable with Front Differential Lock (4WD-Low/High range).

Features

Clutch System:

Arctic Cat's primary and secondary CVT clutches.

Belt Type:

Specific CVT belt part number to be referenced in the manual for replacement.

Fluid Specification

Transmission Fluid Type:

Arctic Cat specific CVT fluid or equivalent high-quality CVT fluid (Verify in manual).

📐 Dimensions

Exterior

Length:

Approx. 83 inches (210.8 cm)

Width:

Approx. 46.5 inches (118.1 cm)

Height:

Approx. 47 inches (119.4 cm)

Weights

Dry Weight:

Approx. 630 lbs (286 kg) (Actual weight may vary)

Ground Clearance:

Approx. 10.5 inches (26.7 cm)

Cargo

Front Rack Capacity:

Approx. 100 lbs (45 kg)

Rear Rack Capacity:

Approx. 200 lbs (90 kg)

Tires

Front Tire Size:

25 x 8-12 (Verify in manual)

Rear Tire Size:

25 x 11-10 (Verify in manual)

Wheels

Wheel Bolt Pattern:

4x110 mm (Common for Arctic Cat of this era, confirm in manual).

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adheres to ANSI standards for recreational off-highway vehicles (ROHV).

Active Features

Braking System Type:

Hydraulic disc brakes, front and rear.

Parking Brake:

Yes, typically hand-operated lever or thumb switch.

Passive Features

Lighting:

Headlights, taillight, and brake light for visibility.

Seatbelt:

N/A (ATV design does not typically include seatbelts, rider safety relies on helmet and protective gear).

Safety Recommendations

Protective Gear:

Manual will likely recommend wearing a helmet, eye protection, gloves, and appropriate footwear.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV instrumentation: speedometer, odometer, fuel gauge, warning lights).

Driver Assistance

Fis System:

Fuel Injection System (EFI) providing engine management for optimal performance and emissions.

Four Wheel Drive:

Selectable 4x4 with electronic front differential lock for enhanced traction.

Connectivity

Connectivity Features:

N/A (No modern digital connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 100 hours or annually (Specific interval to be confirmed in the Owner's Manual, this is a typical guideline).

Air Filter Cleaning:

Check and clean every 20-30 hours or as needed in dusty conditions.

Spark Plug Replacement:

Recommended every 100-200 hours or annually (Verify in manual).

Cv Belt Inspection:

Inspect every 50 hours for wear and damage. Replace as necessary.

Fluid Specifications

Engine Oil Spec:

SAE 10W-40, API SG or higher (Confirm exact API classification in Owner's Manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (Verify in manual).

Coolant Type:

50/50 mix of ethylene glycol antifreeze and distilled water.

Known Issues

Cv Belt Durability:

CVT belts can be prone to wear, especially under heavy use or improper clutch engagement. Regular inspection is crucial.

Fuel Pump Reliability:

Some early EFI models experienced fuel pump issues; this parts manual can help source replacements.

Electrical Connectors:

Corrosion or loose connections in electrical connectors can lead to intermittent faults, particularly in wet environments. This manual's wiring harness section is vital for diagnosis.

Suspension Component Wear:

Like any ATV, suspension bushings, ball joints, and tie rods can wear over time with regular use.

📚 Vehicle History

Brand Heritage

Arctic Cat Atv Introduction:

Arctic Cat entered the ATV market in the early 1980s, known for its snowmobiles.

Model Evolution

650 V Twin Launch:

The 650 V-Twin was a significant model for Arctic Cat, introducing a larger, more powerful engine platform that set a new standard for the brand in the early 2000s.

Engine Development:

The Suzuki-designed V-twin engine was a key feature, offering robust performance.

Production

Manufacturing Location:

Typically manufactured in Thief River Falls, Minnesota, USA by Arctic Cat.

Key Updates:

Over subsequent years, Arctic Cat continued to refine the 650 platform and introduce larger displacement models.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the 2004 model are not widely publicized, the 650 V-Twin was generally well-received for its power and capability in its segment.

Ratings

Consumer Reviews:

Owners often praised its strong engine and comfortable ride, though some noted it was a bit heavier than competitors.

Certifications

Manufacturing Standards:

Manufactured to meet industry safety and quality standards applicable at the time of production.