Engine Mechanical:
Detailed disassembly, inspection, assembly, and testing of engine components including cylinder head, pistons, crankshaft, connecting rods, valves, timing components, and lubrication system.
Engine Fuel System:
In-depth coverage of fuel injection system (EFI), fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT, ECT), and fuel tank servicing.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, water pump, and coolant capacity and specifications.
Ignition System:
Ignition coil, spark plug, CDI unit, and ignition timing diagnostics.
Transmission Drivetrain:
Service for automatic transmission (CVT), primary drive, secondary drive, differentials (front and rear), drive shafts, and CV joints.
Suspension Steering:
Front and rear suspension systems, shocks, springs, control arms, ball joints, tie rod ends, steering column, and steering rack servicing.
Braking System:
Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake rotors, bleeding procedures, and parking brake.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system, charging system, fuses, relays, and diagnostic trouble codes (DTCs).
Bodywork Chassis:
Frame inspection, body panels, fenders, racks, seat, handlebars, and trim removal/installation.
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain adjustment, fluid checks and top-offs.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding trees, and symptom-based troubleshooting.
Engine Rebuild:
Complete instructions for engine disassembly, overhaul, and reassembly, including torque specifications and clearances.
Transmission Service:
CVT belt inspection and replacement, clutch adjustment, gearcase oil changes.
Brake System Repair:
Brake pad replacement, caliper service, rotor replacement, brake fluid flush and bleeding.
Electrical Diagnostics:
Wiring diagram interpretation, voltage drop testing, continuity testing, sensor testing, and ECU diagnostics.
Suspension Steering Repair:
Component replacement for ball joints, tie rods, wheel bearings, and shock absorbers.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Engine Oil Change:
Every 50 hours or annually
Air Filter Cleaning:
Every 25 hours or more frequently in dusty conditions
Spark Plug Replacement:
Every 100 hours or annually
Cvt Belt Inspection:
Every 50 hours
Engine Oil:
SAE 5W-50 Synthetic (API SG or higher)
Engine Oil Capacity:
Approx. 2.2 quarts (2.1 Liters) with filter change
Gearcase Oil:
Arctic Cat Gear Lube 75W-90
Gearcase Oil Capacity:
Refer to manual (typically ~0.75 quarts / 0.7 Liters)
Coolant:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Common Wear Items:
CVT belt, wheel bearings, tie rod ends, ball joints, brake pads due to typical ATV usage.
Potential Concerns:
EFI system component reliability (sensors, injectors) may require diagnostic attention over time. Cooling system maintenance is critical.