Target Audience:
Recreational riders, farmers, hunters, and utility users requiring robust and reliable all-terrain vehicles.
Competitors:
Polaris Sportsman, Honda FourTrax, Yamaha Kodiak, Kawasaki Prairie.
Versatility:
Designed for a wide range of terrains and tasks, from trail riding to heavy-duty work.
Durability:
Known for robust construction and reliable performance in demanding conditions.
Model Variety:
Offers a broad lineup catering to different engine displacements and specialized use cases (e.g., TBX for towing, TRV for 2-up riding).
Covered Models:
250cc, 300cc, 400, 400 TBX, 500, 500 TBX, 500 TRV, 650 H1, 650 V-Twin
Transmission Coverage:
Manual and Automatic Transmissions
Type:
Original Factory Service Manual
Engine:
Detailed diagnostics, repair, and overhaul for all engine variants (250cc, 300cc, 400cc, 500cc, 650cc).
Transmission:
Complete coverage for both manual and automatic transmission systems, including clutch, gear selection, internal components, and hydraulic systems.
Drivetrain:
Front and rear differential, driveshafts, CV joints, and 4WD engagement systems.
Suspension:
Front and rear suspension components, including shocks, springs, control arms, bushings, and adjustments.
Brakes:
Hydraulic brake system diagnostics, caliper service, master cylinder, brake lines, and fluid specifications.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator), ignition system, starter, lighting, and accessory circuits.
Fuel System:
Carburetor or fuel injection system troubleshooting and adjustment, fuel pump, fuel lines, and filters.
Cooling System:
Radiator, fan, thermostat, coolant specifications, and leak detection.
Steering System:
Handlebar assembly, steering linkage, tie rods, and wheel alignment procedures.
Body And Frame:
Frame inspection, body panel removal and installation, seat, fenders, and storage compartments.
Wheels And Tires:
Tire pressure specifications, wheel removal and installation, and bolt patterns.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, and lubrication points.
Troubleshooting:
Diagnostic charts and step-by-step procedures for identifying and resolving common performance issues and failures.
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Overhaul:
Complete engine and transmission rebuild procedures with torque specifications and critical measurements.
Specifications:
All necessary torque values, clearances, fluid capacities, and measurement data for accurate repairs.
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis of electrical faults.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and component-level repair.
Engine Variants:
Single-cylinder, 4-stroke engines across 250cc, 300cc, 400cc, 500cc, and 650cc displacements.
Engine Cooling:
Air-cooled and liquid-cooled variants depending on model and displacement.
Valve Train:
SOHC (Single Overhead Camshaft) configuration typical for most models.
Horsepower Range:
Approx. 18 HP (250cc) to 45 HP (650cc H1).
Torque Range:
Varies significantly by displacement.
Carburetion:
Mikuni or Keihin carburetors for most models; some later or higher-spec models may feature EFI.
Fuel Type:
Unleaded gasoline (typically 87 octane or higher).
Fuel Capacity:
Typically 4.5 - 5.2 gallons (17-20 liters).
Length:
Varies by model, typically 80-85 inches (203-216 cm).
Width:
Varies by model, typically 46-50 inches (117-127 cm).
Height:
Varies by model, typically 44-48 inches (112-122 cm).
Front Rack Capacity:
Typically 100 lbs (45 kg).
Rear Rack Capacity:
Typically 200 lbs (90 kg), or higher for TBX models.
Dry Weight:
Varies significantly, approx. 550-700 lbs (250-318 kg).
Towing Capacity:
Typically 1050 - 1500 lbs (476 - 680 kg) for most models, higher for TBX variants.
Ground Clearance:
Typically 8-11 inches (20-28 cm).
Rollover Protection:
ATVs are inherently designed for off-road use and do not have crash ratings like passenger vehicles. Operator safety relies on proper riding techniques and protective gear.
Braking System:
Hydraulic disc brakes, often front and rear, providing reliable stopping power.
4Wd System:
Provides enhanced traction in slippery or uneven conditions.
Chassis Design:
Sturdy frame construction to withstand rugged terrain.
Throttle Limiter:
Some models may feature a throttle limiter for younger or less experienced riders.
Features:
Basic instrumentation: speedometer, odometer, trip meter, fuel gauge (if equipped), neutral indicator, 4WD indicator, oil pressure light, temperature gauge (if liquid-cooled).
Features:
None in the modern sense. Relies on mechanical systems and rider input.
Features:
None. Standalone vehicle operation.
Engine Oil Change:
Every 100 hours or annually. Consult manual for specific hours/mileage.
Air Filter Cleaning:
Inspect every 20-30 hours, clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Typically every 600 hours or annually.
Brake Fluid Flush:
Recommended every 2 years.
Engine Oil Type:
API SG/SH/SJ, SAE 10W-40 or 20W-50 motorcycle/ATV specific oil. Consult manual for exact viscosity and API rating.
Engine Oil Capacity:
Varies by model, typically 1.5-2.5 quarts (1.4-2.4 liters).
Coolant Type:
Permanent type antifreeze (ethylene glycol based), 50/50 mix with distilled water. Consult manual for specific type and color.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Consult manual for exact specification.
Cvt Belt Wear:
CVT drive belts can wear over time and require periodic inspection and replacement, especially under heavy use.
Carburetor Adjustment:
Carburetors may require periodic cleaning and adjustment due to fuel quality or wear.
Electrical Connections:
Corrosion or loose connections in the electrical system can lead to intermittent issues. Regular inspection of grounds and connectors is recommended.
Manufacturer:
Arctic Cat Inc. (now Textron Off Road, but this manual predates that branding).
Origin:
American manufacturer with a long history in snowmobiles and ATVs.
Platform:
The 2005 models represent a mature generation of Arctic Cat ATVs, building upon previous designs with refined engines and features.
Key Developments 2005:
Introduction or refinement of the 650 H1 and 650 V-Twin engines, expansion of the TBX (Towing/Work) and TRV (Touring/2-Up) variants.
Manufacturing Location:
Typically Thief River Falls, Minnesota, USA.
