Positioning:
Essential diagnostic and repair resource for owners and technicians of 2002 Arctic Cat ATVs.
Features:
Instant download, comprehensive model coverage, detailed step-by-step instructions, clear illustrations, troubleshooting assistance, cost-saving potential for DIY repairs.
Diy Emphasis:
The manual's detailed, step-by-step format is specifically designed to empower ATV owners to perform their own maintenance and repairs, leading to significant cost savings.
Comparison:
This manual serves as a primary resource comparable to manufacturer-issued workshop manuals, offering a cost-effective alternative for owners seeking professional-level repair information.
Covered Models List:
2002 Arctic Cat 400 4x4, 2002 Arctic Cat 500i 4x4 Automatic, 2002 Arctic Cat ATV 250 2X4, 2002 Arctic Cat ATV 250 4X4, 2002 Arctic Cat ATV 300 2X4, 2002 Arctic Cat ATV 300 4X4, 2002 Arctic Cat ATV 375 2X4 Automatic, 2002 Arctic Cat ATV 375 4X4 Automatic, 2002 Arctic Cat ATV 400FIS 2x4, 2002 Arctic Cat ATV 400FIS 4x4, 2002 Arctic Cat ATV 500 4x4, 2002 Arctic Cat ATV 500 4x4 Automatic, 2002 Arctic Cat ATV 500 4x4 Automatic TBX, 2002 Arctic Cat ATV 500FIS 4x4
Manual Type:
Service Repair Factory Manual
Delivery Method:
Instant Download
Systems:
General Information, Periodic Maintenance/Tune-Up, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System, Suspension System, Steering System, Frame, Controls, Indicators
Drive System Details:
Covers 2WD and 4WD systems, including front and rear differentials, driveshafts, CV joints, and hub components.
Suspension Details:
Includes front and rear suspension components, shock absorbers, control arms, and wheel bearing maintenance.
Steering Frame Details:
Covers steering column, tie rods, ball joints, and frame integrity checks and repairs.
Electrical System Details:
Includes battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, and accessory wiring diagrams.
Controls Indicators Details:
Details the function of all dashboard indicators, control levers, switches, and their electrical connections.
Procedures:
Step-by-step repair procedures, detailed maintenance instructions, troubleshooting guides, tune-up procedures, rebuild instructions
Troubleshooting Procedures:
Provides systematic diagnostic steps for common and uncommon problems, categorized by system for efficient problem-solving.
Repair Procedures:
Covers component removal, installation, and adjustment for all major systems, from engine internals to body panels.
Depth:
Comprehensive, detailed, suitable for DIY repairs and professional service
Rebuild Depth:
Detailed instructions for engine, transmission, and differential rebuilds, including torque specifications and component clearances.
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, WinZip
Searchability:
PDF format typically allows for text searching, making it easy to find specific topics.
Zoom Capability:
High-resolution, allowing for clear viewing of details and diagrams
Diagram Clarity:
High-quality diagrams and illustrations are essential for accurate repair and are a key feature of factory service manuals.
Binding:
Digital (Downloadable PDF)
Paper Type:
N/A (Digital Format)
Engine Types Covered:
Covers a range of single-cylinder 4-stroke engines across 250cc, 300cc, 375cc, 400cc, and 500cc displacements. Specific engine details (bore, stroke, compression ratio) vary by model and are detailed within the manual.
Performance Data:
Manual provides specifications for horsepower, torque, and RPM ranges for each specific engine variant as applicable for the 2002 model year.
Fuel Delivery Types:
Carbureted and Fuel Injection (i models) systems are covered, detailing component specifications, adjustment procedures, and troubleshooting for both.
Carburetor Rebuild:
Comprehensive instructions for cleaning, rebuilding, and adjusting carburetors, including jetting information for different altitudes and conditions.
Cooling Method:
Liquid-cooled systems are primarily detailed, including radiator, coolant, fan, and thermostat specifications and maintenance.
Radiator And Fan:
Details on radiator inspection, cleaning, pressure testing, and electric cooling fan operation and diagnosis.
Valve Adjustment:
Includes procedures and specifications for valve lash adjustment, a critical maintenance task for engine longevity.
Oil Pump And Filter:
Details the engine oil pump operation, oil filter replacement procedures, and oil flow path.
Transmission Types:
Automatic Continuously Variable Transmission (CVT) and Manual transmissions (where applicable) are covered. Specifics include drive clutch, driven clutch, belt maintenance, and gearcase lubrication.
Transmission Features:
Details on Hi/Lo range selection, reverse gear operation, and final drive lubrication are included.
Fluid Type:
Specifies the correct type and viscosity of fluid for the CVT and gearcases, crucial for proper operation and durability.
Dimensions Variable:
Overall dimensions (length, width, height) and wheelbase vary by specific ATV model and are detailed in the relevant sections of the manual.
Weight Specifications:
Dry weight, curb weight, and Gross Vehicle Weight Rating (GVWR) are provided for each model where applicable.
Towing Capacity:
If applicable for specific models, towing capacity ratings are often listed in the vehicle's specifications section.
Safety Ratings:
N/A (ATV safety is typically based on design and user operation rather than formal crash ratings).
Active Safety:
Manual covers operation and maintenance of braking systems (hydraulic disc brakes front and rear), suspension, and steering for optimal control.
Braking System Details:
Covers brake pad replacement, rotor inspection, hydraulic fluid bleeding, and brake caliper maintenance.
Passive Safety:
Information on frame integrity, seat belt (if equipped for specific models/usage), and proper ATV handling techniques are implicitly covered through maintenance and repair guidance.
General Intervals:
Manual details recommended service intervals for oil changes (engine and gearcase), filter replacements, spark plug checks, valve adjustments, and lubrication points. Typical engine oil change intervals are often around 100-200 operating hours or annually.
Belt Replacement Interval:
Provides guidance on CVT belt inspection and recommended replacement intervals based on mileage or operating hours to prevent premature failure.
Engine Oil:
Specifies SAE viscosity grades (e.g., 10W-40 or 20W-50) and API service classifications for engine oil. Specific capacities are provided per model.
Coolant:
Details required coolant type (e.g., ethylene glycol-based antifreeze/water mixture) and correct mixture ratio for optimal freezing and boiling protection.
Gearcase Oil:
Specifies SAE viscosity grades for transmission and differential fluids, along with capacities.
Brake Fluid:
Specifies DOT fluid type (e.g., DOT 3 or DOT 4) required for the hydraulic brake system.
Grease Specifications:
Details recommended types of grease for lubrication points such as ball joints, tie rod ends, and pivot points.
Common Issues 2002 Arctic Cat:
While the manual focuses on repair, it implicitly addresses potential issues common to the era such as CVT belt wear, carburetor tuning difficulties, electrical connector corrosion, and suspension component wear. The 'Troubleshooting' section is key here.
Specific Issue Guidance:
Offers specific troubleshooting trees and repair sequences for common problems encountered with Arctic Cat ATVs of this generation, such as starter solenoid issues or fuel delivery problems.
Tune Up Procedures:
Includes detailed procedures for carburetor adjustment, idle speed setting, ignition timing checks (if applicable), and spark plug gap verification.
Heritage:
Arctic Cat has a long history in powersports, particularly with snowmobiles, expanding into ATVs with a focus on performance and utility.
Evolution 2002:
The 2002 model year represented a significant period of ATV development for Arctic Cat, with a diverse range of engine sizes and drivetrain configurations to meet various rider needs, from utility to sport-utility.
Manufacturing Location:
Arctic Cat vehicles are typically manufactured in the United States.
