Engine:
Engine removal, disassembly, component servicing, assembly, installation, troubleshooting, oil change, recoil starter
Fuel System:
Pre-maintenance checks, carburetor, throttle cable, troubleshooting
Electrical System:
Transistorized ignition system, testing ignition switches, testing electrical resistances, wiring diagram
Drivetrain:
Drive chain and sprockets, track and driveshaft, troubleshooting track
Suspension:
Rear suspension (skid frame removal, end cap, wear strip, rear arm/springs, rear idler wheels/axle, upper idler wheels, slide rail, skid frame installation), front suspension (A-arms, ski shock absorber)
Steering And Body:
Steering post, ski, ski wear bar, tie rods, spindle, ski alignment, belly pan, seat/cushion/taillight housing, headlight assembly
Maintenance:
Recommended gasoline and oil, break-in procedure, drive chain lubrication, preparation for storage, preparation after storage
Troubleshooting:
Engine, fuel system, track
Depth:
Comprehensive service and repair procedures with detailed illustrations and step-by-step instructions
Quality:
High-resolution PDF, printable pages
Type:
Digital Download (PDF)
Features:
Bookmarked chapters for easy navigation, numbered table of contents
Elements:
Notes, cautions, warnings, numbered instructions, bold figured numbers for illustration matching, detailed illustrations, exploded diagrams, drawings, photos
Engine Family:
Likely Arctic Cat's 500cc-class 2-stroke twin-cylinder engines, common in F5 and F570 models of this era. Specific displacement for F570 is 565cc.
Horsepower Range:
Estimated 70-80 HP for F5, and slightly higher for F570, depending on specific tuning.
Carburetor Type:
Likely Mikuni VM series carburetors, with specific sizes detailed in the manual (e.g., VM34 for F5).
Oil Type:
Manual specifies 'Recommended Oil,' likely a high-quality 2-stroke synthetic oil designed for snowmobiles. Specific viscosity and API/JASO ratings would be detailed.
Type:
CVT (Continuously Variable Transmission) - Arctic Cat's Arctic Drive System (ADS)
Component Details:
Primary clutch (Drive Clutch), Secondary clutch (Driven Clutch), Drive belt. Manual covers inspection, service, and replacement.
Dry Weight Estimate:
Typical for this class, likely in the range of 450-500 lbs (204-227 kg) depending on model configuration.
Track Width And Length:
Specifications for track dimensions, including width, length, and lug height, are detailed for proper maintenance and replacement.
Features:
Basic snowmobile technology focused on operational components rather than advanced infotainment. Instrumentation typically includes speedometer, tachometer, odometer, and indicator lights.
Features:
No electronic driver assistance systems as found in modern vehicles. Focus is on mechanical control and basic electrical functions.
Ignition System:
Detailed coverage of the transistorized ignition system, including testing procedures for ignition switches and electrical resistances.
Major Services:
The manual provides detailed schedules for regular maintenance, including checks for drive belts, clutches, lubrication, and engine tune-ups, along with recommendations for more intensive services.
Coolant Type:
While not explicitly stated as coolant-based, if liquid-cooled, manual would specify type and capacity. If fan-cooled, focus is on engine oil.
Chaincase Oil:
Manual details lubrication for the drive chain, implying specific oil type and capacity for the chaincase or lubrication system.
Common Concerns:
While not explicitly listed as 'known issues,' the troubleshooting sections inherently address common problems like carburetor fouling, drive belt wear, track damage, and ignition system faults.
Importance:
Crucial section providing specific torque values (ft-lb/N-m) for critical fasteners, including engine components, suspension, and bodywork, ensuring proper assembly and safety.
Heritage:
Arctic Cat has a long-standing reputation in the snowmobile industry, known for performance and innovation since its founding in 1960.
Model Lineage:
The Bearcat series is recognized for its utility and touring capabilities, while the F-series represents the sport-oriented models, with the F5 and F570 offering accessible performance.
Sections:
Snowmobile identification, recommended fluids, break-in, genuine parts, storage preparation, torque conversions.
Procedures:
Detailed steps for removing, disassembling, servicing components, assembling, and installing the engine.
Procedures:
Comprehensive guides for front and rear suspension components, including shock absorbers, springs, A-arms, skid frames, and wear strips.
Procedures:
Instructions for servicing steering mechanisms, skis, body panels, lighting, and seats.
Detail Level:
High-quality illustrations, exploded diagrams, drawings, and photos to visually guide repair processes.
Format:
Step-by-step numbered instructions with bold figures to quickly correlate text with visual aids.
Elements:
Prominent notes, cautions, and warnings highlight critical service information and potential hazards.
Engine Type:
Likely 2-stroke, liquid or fan-cooled, twin-cylinder configurations common for F5 and F570 models.
Carburetor Specifications
Details:
Specific carburetor models (e.g., Mikuni VM), sizes, jetting, and adjustment procedures.
Details:
Dimensions, tensioning procedures, and wear guidelines.
Details:
Specifications for ski shock springs and rear arm springs, including pre-load and damping adjustments.
Details:
Dimensions for idler wheels, crucial for track alignment and smooth operation.
Units:
Provides conversion factors between foot-pounds (ft-lb) and Newton-meters (N-m).
Engine Diagram:
Engine torque diagram illustrating critical fastening points and their required torque values.
