Arctic Cat EXT 600 1990-1998 Factory Service Repair Manual

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This manual covers the Arctic Cat EXT 600 snowmobile, produced between 1990 and 1998. Arctic Cat has a long-standing reputation for producing durable and capable snowmobiles, and the EXT series...

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Type: Snowmobile

Vendor:

Sku: 97718

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Arctic Cat EXT 600 EXT Models Powersports Snowmobile Snowmobiles

Product variants

Description

This manual covers the Arctic Cat EXT 600 snowmobile, produced between 1990 and 1998. Arctic Cat has a long-standing reputation for producing durable and capable snowmobiles, and the EXT series was a popular line of performance and touring models during the 1990s. This particular model is a liquid-cooled, two-stroke, twin-cylinder snowmobile known for its engineering quality and reliability, designed for recreational use on snow. This comprehensive factory service repair manual provides detailed information for owners and independent repair shops. It includes hundreds of pages of content covering general information, routine maintenance, tune-up procedures, and advanced troubleshooting for all major systems. Areas covered include the engine, fuel system, electrical systems, drive systems, suspension, and brake system, along with specific guidance on oil injection and off-season storage. The manual is designed to help users perform maintenance and repairs efficiently, mirroring factory technician knowledge and enabling cost savings.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

EXT 600

Production Years Covered:

1990-1998

Codes

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Target Audience:

Arctic Cat EXT 600 owners and independent repair shops seeking comprehensive service information.

Competitive Analysis

Value Proposition:

Provides access to genuine factory service data, enabling owners to perform maintenance and repairs themselves, saving significant labor costs ($50-$60 per hour).

Key Features

Content Richness:

Hundreds of pages packed with illustrations, diagrams, specifications, and step-by-step procedures.

Usability:

Easy to navigate with a numbered table of contents and searchable PDF functionality for quick information retrieval.

Detail Level:

Detailed substeps, notes, cautions, warnings, and enlarged inset views for critical components.

📋 Manual Details

Coverage Areas

Manual Scope:

Complete factory service and repair

Page Count

Estimated Page Count:

Hundreds of pages (printable)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of engine systems, including diagnosis and repair.

Fuel System:

Detailed procedures for fuel system maintenance, troubleshooting, and repair.

Exhaust Systems:

Coverage of exhaust system components, maintenance, and repair.

Electrical Systems:

In-depth troubleshooting, repair procedures, and detailed wiring diagrams.

Oil Injection Systems:

Specific guidance on oil injection system maintenance and service.

Cooling Systems:

Maintenance and repair procedures for the cooling system.

Recoil Systems:

Procedures for servicing and repairing the recoil starter system.

Drive Systems:

Detailed information on drive system maintenance and repair.

Brake System:

Brake system maintenance, troubleshooting, and repair guidance.

Driven Shaft:

Service and repair procedures for the driven shaft assembly.

Dropcase:

Coverage of the dropcase assembly, including maintenance and repair.

Driveshaft:

Detailed procedures for driveshaft inspection, maintenance, and repair.

Front Suspension:

Maintenance and repair of the front suspension system.

Steering System:

Procedures for steering system maintenance, adjustment, and repair.

Track And Rear Suspension:

Comprehensive coverage of track and rear suspension maintenance and repair.

Off Season Storage:

Guidance on proper off-season storage procedures.

Procedures Included

General Information:

Provides foundational information about the snowmobile and its systems.

Troubleshooting:

Advanced troubleshooting guide for diagnosing and correcting faults.

Lubrication:

Specific lubrication points and fluid recommendations.

Maintenance:

Routine maintenance procedures for optimal performance and longevity.

Tune Up:

Step-by-step tune-up procedures for the engine.

Adjustment For Special Use:

Guidance on adjustments for specific operating conditions or specialized use.

Diagnostics:

Techniques for diagnosing engine fault symptoms and system malfunctions.

Repair Methods:

Step-by-step repair procedures for all covered systems.

Wiring Diagrams:

Detailed and traceable wiring diagrams for electrical system troubleshooting.

Engine Management Systems:

Understanding and analyzing engine management system operations.

Common Fixes:

Identification of common issues and their solutions.

Prevention Tips:

Proactive tips to prevent minor problems from escalating.

Technical Depth

Depth:

Covers fundamentals to advanced repair and diagnostic procedures, mirroring factory technician knowledge.

Documentation Type:

Actual genuine factory repair manuals, not third-party.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable without restriction, allows printing of individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download - printable on user's choice of paper)

File Delivery

Delivery Method:

Instant download link provided on checkout page after payment.

Software Requirements

Reader:

Adobe PDF Reader required.

Compatibility

Operating Systems:

Compatible with all PC-based Windows operating systems and Mac.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, two-stroke, twin-cylinder (specific displacement assumed to be 597cc based on '600' designation, although not explicitly stated in product info).

Performance

Horsepower:

Estimated range of 80-95 HP (typical for 600cc class in this era, requires manual confirmation).

Torque:

Refer to manual for specific torque figures.

Fuel System

Carburetion:

Likely Mikuni or Keihin carburetors (specific model and size to be confirmed in manual).

Fuel Type:

Unleaded gasoline (specified in manual).

Oil Injection

Oil Type:

2-stroke synthetic or semi-synthetic oil (specific Arctic Cat or API TC rated oil recommended in manual).

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with a drive clutch and driven clutch.

Optional

Optional Transmissions:

N/A (CVT is standard for this model).

Features

Gear Reduction:

Refer to manual for specific gear reduction ratios.

Clutch Maintenance:

Manual includes procedures for clutch inspection, cleaning, and adjustment.

📐 Dimensions

Exterior

Overall Length:

Refer to specific model year specifications in manual.

Overall Width:

Refer to specific model year specifications in manual.

Weights

Dry Weight:

Typically in the range of 450-500 lbs (verify with manual).

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A for snowmobiles; safety is based on design and operational guidelines.

Active Features

Braking System:

Hydraulic disc brake (typically rear).

Passive Features

Lighting:

Headlight, taillight, and brake light.

💡 Technology Features

Infotainment

Instrumentation:

Basic analog gauges for speed, RPM, fuel level, coolant temperature, and warning lights.

Driver Assistance

Electronic Aids:

Minimal; relies on mechanical systems and driver input.

Connectivity

Connectivity Features:

N/A (Designed for mechanical operation).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific recommendations on 2-stroke oil injection system checks and top-off intervals.

Spark Plug Replacement:

Typical interval of 1,000-2,000 miles or annually (verify with manual).

Clutch Inspection:

Recommended annually or every 1,500 miles.

Fluid Specifications

Coolant Type:

Permanent type antifreeze/coolant, ethylene glycol based (specific mixture ratio in manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (verify specific recommendation in manual).

Known Issues

Common Problems:

Potential for carburetor wear, clutch issues, and aging electrical components (manual provides detailed troubleshooting for these).

Maintenance Tasks

Pre Ride Inspection:

Manual outlines essential pre-ride checks for safety and reliability.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat, a long-standing and respected manufacturer of snowmobiles and ATVs.

Model Evolution

Ext Series Context:

The EXT series was a popular line of performance and touring snowmobiles from Arctic Cat during the 1990s.

Production

Manufacturing Location:

Arctic Cat manufacturing facilities (primary in Thief River Falls, Minnesota, USA).

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Arctic Cat is recognized for producing durable and capable snowmobiles.