Arctic Cat EXT 600 1990-1998 Service Repair Manual

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Type: Snowmobile

Vendor:

Sku: 99836

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Arctic Cat EXT 600 EXT Models Powersports Snowmobile Snowmobiles

Product variants

Description

The Arctic Cat EXT 600 snowmobile, produced between 1990 and 1998, represents a significant model in the brand's history, known for its performance and comfort on trails. Featuring a liquid-cooled, two-stroke engine with approximately 600cc displacement, this model was engineered for reliable operation in demanding winter conditions. Its design typically includes a variable transmission system and robust suspension, making it a capable and enjoyable machine for recreational use. The EXT 600 was positioned as a trail-oriented sled, emphasizing a balance of power and rider comfort. This comprehensive workshop service repair manual provides in-depth information for the Arctic Cat EXT 600 snowmobile. It covers all styles and includes detailed sections on general information, engine, fuel system, electrical systems, lubrication, maintenance, tune-up, and adjustments for special use. The manual offers step-by-step repair procedures, diagnostics, troubleshooting guides, and hundreds of photos and illustrations to assist both do-it-yourself enthusiasts and experienced mechanics. Essential safety guidelines, off-season storage advice, and specific technical data are also included, ensuring owners can effectively maintain and repair their vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

EXT 600

Model Variant:

Snowmobile

Year Range:

1990-1998

Codes

Engine Displacement:

600cc (approximate, specific variations may exist)

Engine Type:

Two-stroke, Liquid-cooled

👋 Introduction

Market Position

Target Audience:

Do-it-yourselfer and experienced mechanic

Competitive Analysis

Value Proposition:

Inexpensive way to keep vehicle working properly, avoids costly dealer service

Key Features

Content Depth:

Complete official full factory service repair manual

Delivery Advantage:

Instant download, no shipping or waiting for physical media

Content Format:

Printable and savable to hard-drive or CD-ROM

📋 Manual Details

Coverage Areas

All Styles Covered:

Page Count

Estimated Pages:

Hundreds (exact count not specified but indicated as comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

General Information:

Included

Troubleshooting:

Included

Lubrication:

Included

Maintenance:

Included

Tune Up:

Included

Adjustment For Special Use:

Included

Engine:

Included

Fuel System:

Included

Exhaust Systems:

Included

Electrical Systems:

Included

Oil Injection Systems:

Included

Cooling Systems:

Included

Recoil Systems:

Included

Drive Systems:

Included

Brake System:

Included

Driven Shaft:

Included

Dropcase:

Included

Driveshaft:

Included

Front Suspension:

Included

Steering:

Included

Track And Rear Suspension:

Included

Off Season Storage:

Included

Wiring Diagrams:

Included

Index:

Included

Procedures Included

Repair Procedures:

Step-by-step instructions based on complete disassembly

Diagnostics:

Combined with electrical service for ease of use

Maintenance Tasks:

Covered in detail

Tune Up Procedures:

Covered

Adjustment Procedures:

For special use applications

Technical Depth

Detail Level:

In-depth, suitable for DIY and experienced mechanics

Visual Aids:

Hundreds of photos and illustrations

Instruction Format:

Numbered instructions, detailed substeps

Critical Information Highlighting:

Notes, cautions, and warnings throughout

Illustration Matching:

Bold figure numbers to match illustrations with instructions

Part Identification:

Enlarged inset views for detailed examination of parts

Navigation:

Numbered table of contents for fast information retrieval

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC-based Windows operating systems and Mac

Print Quality

Printability:

Printable in its entirety or selected pages, without restriction

Binding Type

Delivery Method:

Download link provided after payment

Paper Type

Physical Format:

Not applicable (digital download)

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, piston-ported

Cooling Method:

Liquid-cooled

Cylinder Configuration:

Vertical twin (typical for this era 600cc engine)

Performance

Horsepower Estimate:

Approximately 90-110 HP (specific output varied by year and tuning)

Torque Estimate:

Not specified in product info, but substantial for its class.

Fuel System

Carburetion:

Dual Mikuni VM series carburetors (common for this model)

Fuel Type:

Unleaded gasoline (typically 87-91 octane recommended)

🔧 Transmission

Standard

Type:

Arctic Cat's own PVT (Primary Variable Transmission) clutch system (CVT)

Drive System:

Chain drive to track

Features

Clutch System:

Includes detailed information on primary and secondary clutch maintenance, calibration, and belt replacement.

📐 Dimensions

Weights

Dry Weight Estimate:

Approximately 470-500 lbs (varies by year and configuration)

Payload Capacity:

Not specified in product info, but designed for single rider use.

Cargo

Storage Compartments:

Typically includes under-seat storage and potentially rear rack options.

🛡️ Safety Features

Passive Features

Hand Warmers Throttle Warmers:

Standard on most models, covered in electrical/tune-up sections.

💡 Technology Features

Infotainment

Dashboard Features:

Includes information on gauges (speedometer, tachometer, temperature), indicator lights, and their function.

Driver Assistance

Lighting System:

Details on headlight, taillight, and brake light operation and maintenance.

Connectivity

Electrical System Diagnostics:

Comprehensive coverage of electrical system troubleshooting and wiring diagrams for diagnosing issues.

🔧 Maintenance

Service Intervals

Clutch Maintenance:

Recommendations for cleaning, inspection, and lubrication of clutches.

Spark Plug Replacement:

Intervals and specifications provided in tune-up section.

Track Tension Adjustment:

Procedures for maintaining proper track tension.

Fluid Specifications

2 Stroke Oil:

Specifications for recommended oil type and oil injection system setup (likely API TC or JASO FD rated synthetic or semi-synthetic).

Coolant:

Type and mixture ratio for liquid-cooled system (typically ethylene glycol based antifreeze).

Chaincase Oil:

Specifications for chaincase lubrication (e.g., SAE 80W-90 gear oil).

Known Issues

Suspension Wear:

Potential for wear on A-arm bushings and shock components over time, covered in suspension sections.

Clutch Belt Wear:

Standard CVT belt wear and replacement procedures are critical and detailed.

Recoil Starter Issues:

Common issues with recoil starter mechanisms addressed.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat Inc.

Model Evolution

Lineage:

The EXT 600 was a significant model for Arctic Cat during the 1990s, known for its performance and comfort, often positioned as a trail-oriented sled.

Production

Production Period:

1990-1998