Target Audience:
Arctic Cat ATV owners and service technicians.
Manual Purpose:
To provide detailed service, maintenance, and troubleshooting information for 2006 Arctic Cat ATVs.
Training Aid:
Designed to function as a textbook for service training.
Models Covered:
• Arctic Cat 400
• Arctic Cat 400 TBX Automatic
• Arctic Cat 400 TRV Automatic
• Arctic Cat 400 Manual Transmission
• Arctic Cat 500
• Arctic Cat 500 TBX Automatic
• Arctic Cat 500 Manual Transmission
• Arctic Cat 500 TRV Automatic
• Arctic Cat 650 H1
• Arctic Cat 650 V-Twin
Manual Type:
Comprehensive Service and Repair Manual
Print Quality:
High Quality, All Pages Printable
Accessibility:
Instant Download
Compatibility:
All Versions of Windows, Mac, Linux
Software Requirements:
Adobe PDF Reader, Winzip
Engine Types Covered:
Single-cylinder (400 series), V-Twin (650 series), likely variations in displacement for 500 series.
400 Engine Type:
Likely 375cc or 397cc single-cylinder, liquid-cooled, 4-stroke SOHC (specifics would be detailed in the manual).
500 Engine Type:
Likely 471cc or similar displacement single-cylinder, liquid-cooled, 4-stroke SOHC (specifics would be detailed in the manual).
650 H1 Engine Type:
Likely 641cc single-cylinder, liquid-cooled, 4-stroke SOHC, marketed as 'Hemi' due to its design.
650 V Twin Engine Type:
Likely 650cc V-Twin, liquid-cooled, 4-stroke (specific configuration and valve train details would be in the manual).
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) or Carbureted, depending on the specific model variant (manual will specify).
Oil Type:
Manual will specify required SAE viscosity grade (e.g., 10W-40, 20W-50) and API service classification (e.g., SG, SH, SJ) or JASO MA/MA2 for wet clutches. Likely a specific Arctic Cat brand or recommended aftermarket equivalent.
Coolant Type:
Manual will specify recommended coolant type (e.g., ethylene glycol-based antifreeze) and mixture ratio (e.g., 50/50). Specific color or formulation might be recommended.
Transmission Options:
• Automatic Transmission (CVT - Continuously Variable Transmission)
• Manual Transmission
Cvt Features:
Includes primary and secondary clutch operation, belt drive system, and engine braking characteristics. Likely equipped with a Hi/Lo range gearbox for off-road capability.
Manual Gearbox Details:
Details on gear shifting mechanisms, clutch operation, and internal components. Likely a 5-speed or similar configuration for trail riding.
Transmission Fluid Type:
Manual will specify the correct fluid type for both automatic (likely CVT fluid or specific ATF) and manual transmissions (likely gear oil, e.g., GL-4 or GL-5). Specific Arctic Cat part numbers may be provided.
Vehicle Type:
All-Terrain Vehicle (ATV)
Tbx Designation:
Likely indicates a 'Towing/Braking' or 'Tool Box' feature, often referring to a more utility-focused model with enhanced towing capacity or a storage box.
Trv Designation:
Likely indicates a 'Towing/Recreation Vehicle' or similar, often referring to a two-up riding model.
Towing Capacity:
Specific towing capacities will be detailed for each model variant, especially the TBX models. Typically ranges from 500 lbs to over 1000 lbs for utility ATVs.
Payload Capacity:
Manual will provide rack load capacities and rider weight limits.
Drive System Technology:
Features 4x4 or 2WD drive systems with selectable modes. Likely includes limited-slip differentials or locking differentials for enhanced traction. All-wheel drive engagement mechanisms will be detailed.
Suspension System:
Independent Front Suspension (IFS) and often a swingarm rear suspension or independent rear suspension on higher-end models. Manual will cover adjustment of shocks, pivot point lubrication, and component inspection.
Braking System:
Hydraulic disc brakes on all wheels, or front discs and rear drum/disc. Manual covers brake fluid flushing, pad replacement, rotor inspection, and caliper service.
Dashboard Indicators:
Manual will explain the function of warning lights (e.g., oil pressure, temperature, 4WD indicator), speedometer, odometer, fuel gauge, and neutral/reverse indicators.
Operator Controls:
Details on handlebar controls (throttle, brakes, ignition switch, starter button), gear selector, 2WD/4WD selector, and any additional controls specific to TBX/TRV models.
Initial Service:
Typically includes an initial break-in service around 10-20 hours of operation, involving oil change and filter replacement.
Regular Maintenance Schedule:
Manual will provide a detailed schedule for: engine oil and filter changes (e.g., every 100 hours or annually), transmission fluid checks/changes, differential oil changes, spark plug inspection/replacement, air filter cleaning/replacement, brake system checks, lubrication of pivot points, and drive belt inspection (for CVT models).
Engine Oil Capacity:
Specific oil capacity for each engine model will be listed (e.g., approx. 2.0 - 2.5 liters for single-cylinder, potentially more for V-twin). Requires correct SAE viscosity and API/JASO rating.
Brake Fluid Type:
Typically DOT 3 or DOT 4 brake fluid. Manual will specify the exact type and any specific requirements.
Coolant Capacity:
Specific coolant capacity for the liquid-cooled systems will be detailed. Typically around 1.5 - 2.5 liters.
Common Wear Items:
As with most ATVs of this era, common wear items include drive belts (CVT), brake pads and rotors, suspension bushings, wheel bearings, and tire wear. The manual will guide inspection and replacement of these.
Electrical System Checks:
Manual will cover troubleshooting for battery health, charging system (stator, voltage regulator), and ignition system components.
Tune Up Components:
Includes steps for checking and adjusting idle speed, inspecting and cleaning/replacing the spark plug, checking ignition timing (if applicable), and carburetor adjustment or EFI system checks.
Arctic Cat History:
Arctic Cat has a long history in powersports, originally known for snowmobiles and later expanding into ATVs and other recreational vehicles. Their ATVs are generally known for robust performance and utility.
2006 Arctic Cat Atv Lineup:
The 2006 lineup represents a significant point in Arctic Cat's ATV development, featuring established single-cylinder and V-twin platforms, with variations like the TBX and TRV catering to specific user needs.
