Target Audience:
Arctic Cat owners with basic mechanical aptitude and independent service professionals seeking dealership-level repair information.
Value Proposition:
Offers dealership-equivalent information at a fraction of the cost of professional labor for common maintenance and repairs, enabling significant cost savings.
Content Style:
Accurate, clear, and concise text combined with diagrams, illustrations, and wiring schematics for easy understanding and execution of repair procedures.
Manufacturer Origin:
Written by the manufacturers (Arctic Cat), ensuring direct, accurate, and vehicle-specific information.
Content Completeness:
Covers all major topics thoroughly, with no missing or corrupt parts, providing a complete resource for maintenance, repair, and diagnostics.
Engine Mechanical:
Disassembly, inspection, assembly, torque specifications, component testing, rebuild procedures for the 600cc EFI engine.
Engine Fuel System:
EFI system components, fuel pump, injectors, fuel pressure regulator, fuel filter, troubleshooting fuel delivery issues.
Engine Electrical System:
Ignition system, CDI unit, stator, charging system, starter motor, battery, troubleshooting electrical faults, wiring diagrams.
Chassis Electrical Systems:
Lighting (headlights, taillights, brake lights), instrumentation, switches, wiring harnesses, fuses, circuit protection, troubleshooting electrical issues specific to chassis components.
Drive Train System:
Clutch system (primary and secondary), drive belt inspection and replacement, gearcase maintenance, lubrication, troubleshooting clutch engagement/disengagement.
Brake Systems:
Hydraulic brake system, caliper maintenance, brake pad replacement, brake fluid specifications, bleeding procedures, troubleshooting brake performance.
Steering And Body:
Handlebar assembly, steering linkage, front suspension components (shocks, A-arms), spindle maintenance, body panel removal and installation, plastics repair.
Track And Rear Suspension:
Track inspection, tension adjustment, bogie wheel maintenance, shock absorber servicing, rear suspension linkage lubrication and adjustment, idler wheel inspection.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable to EFI system).
Repair Procedures:
Detailed instructions for component replacement, overhaul, and adjustment for all major vehicle systems.
Maintenance Procedures:
Routine servicing, lubrication points, fluid changes, filter replacements, pre-ride inspections, seasonal storage procedures.
Rebuild Procedures:
Comprehensive instructions for rebuilding key components like the engine, clutch, or suspension.
Depth Level:
Comprehensive, suitable for both DIY enthusiasts with basic mechanical skills and professional technicians. Covers diagnostics, repair, and rebuilds.
Diagnostic Tools Mentioned:
Manual likely details the use of specific diagnostic tools or procedures for EFI system analysis, such as multimeters, pressure gauges, and possibly specialized EFI diagnostic equipment.
Compatibility:
All versions of Windows and Mac.
Software Requirement:
Adobe PDF Reader.
Printability:
Yes, all pages are printable.
Binding:
Digital (PDF format, printable).
Digital Features:
Searchable text, viewable on PC, Mac, phones, and ebook readers (e.g., Kindle).
Engine Type:
2-stroke, Parallel-Twin Cylinder
Displacement:
Approximately 599cc (often listed as 597cc or 600cc)
Fuel Induction:
Electronic Fuel Injection (EFI)
Horsepower Estimated:
Approximately 110-120 HP (typical for this class and era)
Torque Estimated:
Approximately 70-80 ft-lbs (specific data often proprietary or varies slightly by tuning).
Cooling System:
Liquid-Cooled
Ignition Type:
CDI (Capacitor Discharge Ignition)
Instrumentation:
Digital/analog gauge cluster including speedometer, tachometer, engine temperature gauge, fuel level, and indicator lights for various systems.
Electronic Fuel Injection:
Advanced EFI system for precise fuel metering, improved throttle response, better fuel economy, and easier starting compared to carbureted models.
Diagnostic Ports:
Likely includes diagnostic connectors for accessing EFI system data and troubleshooting codes, utilized by the service manual.
Oil Change Engine:
Typically requires regular 2-stroke oil top-ups or premixing; no traditional 'oil change' like a 4-stroke. Check oil injection system functionality.
Clutch Maintenance:
Recommended inspection of clutches (sheaves, rollers, weights, springs) every 500-1000 miles or annually. Belt inspection at similar intervals.
Track Tension Adjustment:
Check and adjust track tension as needed, typically every few hundred miles or after initial break-in, following manual specifications.
Spark Plug Replacement:
Inspect and replace spark plugs at recommended intervals (e.g., every 1000-2000 miles or annually), depending on usage and spark plug type.
Engine Oil:
Specific Arctic Cat branded 2-stroke synthetic oil or equivalent meeting API TC and JASO FD specifications. Consult manual for exact recommendation.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors, mixed with distilled water to achieve desired freeze protection. Specific mix ratio and type in manual.
Gearcase Oil:
Specific Arctic Cat gearcase lubricant or equivalent meeting viscosity and performance requirements (e.g., 75W-90 synthetic). Consult manual for exact specification and capacity.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid, depending on system design. Consult manual for specific type and bleeding procedures.
Efi System Reliability:
Early EFI systems can be sensitive to fuel quality and electrical connections. Troubleshooting may involve checking fuel pressure, injector pulse, and sensor readings.
Clutch Wear:
Clutch components (rollers, buttons, springs) can wear over time, affecting performance and potentially leading to belt slippage. Regular inspection is key.
Suspension Bushings:
Suspension bushings and ball joints can wear, leading to looseness, noise, and compromised handling. Periodic lubrication and inspection are important.
