Arctic Cat ZRT 600 1990-1998 Factory Service Repair Manual

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Type: Snowmobile

Vendor:

Sku: 97722

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 Arctic Cat ATV Misc Powersports Snowmobile ZRT 600

Product variants

Description

The Arctic Cat ZRT 600 is a performance trail snowmobile produced from 1990 to 1998. Engineered with a liquid-cooled, parallel-twin, 2-stroke engine and featuring the Arctic Cat FasTrack rear suspension alongside a telescopic front suspension, this model was designed for aggressive trail riding and general recreational use. It offered a compelling blend of power and handling, establishing itself as a notable contender in its market segment against competitors of the era. The ZRT 600 is recognized for its sporty capabilities and robust construction, reflecting Arctic Cat's long-standing heritage in snowmobile manufacturing. This comprehensive Factory Service Repair Manual covers the Arctic Cat ZRT 600 snowmobile for the production years 1990 through 1998. It provides detailed information on all major systems, including the engine, transmission, electrical, suspension, braking, fuel, and steering systems. The manual offers extensive guidance on routine maintenance, repair procedures, troubleshooting common issues, and essential technical specifications. Its purpose is to equip owners, mechanics, and technicians with the knowledge necessary to maintain the vehicle's optimal performance, ensure its longevity, and perform all necessary servicing and repairs effectively.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

ZRT 600

Vehicle Type:

Snowmobile

Codes

Product Code:

Not specified

👋 Introduction

Market Position

Category:

Performance Trail Snowmobile

Competitive Analysis

Competitors Of Era:

Ski-Doo Mach Z, Yamaha Vmax 4, Polaris RXL, Indy 600

Key Features

Engine Layout:

Parallel-Twin, Liquid-Cooled

Suspension:

Arctic Cat FasTrack Rear Suspension, Telescopic Front Suspension

Performance Focus:

Designed for aggressive trail riding and general recreational use, offering a good balance of power and handling.

Manual Value

Benefit To Owner:

Enables owners to perform all necessary maintenance, repairs, and diagnostics, saving on labor costs and ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Years Covered:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Page Count

Estimated Page Count:

Likely extensive, typical for factory service manuals covering multiple years (estimate 500+ pages)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, assembly, disassembly, tuning, diagnostics, components (cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system, ignition system, exhaust system)

Transmission:

Clutch assembly (drive and driven), gear case, lubrication, chain case, troubleshooting, adjustments

Electrical:

Ignition system, lighting, charging system, starter motor, wiring diagrams, component testing, troubleshooting electrical faults, CDI unit, stator, battery

Suspension:

Front and rear suspension systems, shocks, springs, bearings, alignment, adjustments, Arctic Cat FasTrack suspension (specific details)

Braking:

Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, rotor, bleeding procedures, adjustments

Fuel System:

Carburetor (Mikuni VM series likely) specifications, tuning, jetting, cleaning, fuel pump, fuel lines, fuel tank, fuel filter

Steering:

Handlebars, steering column, tie rods, spindles, ski alignment, lubrication

Bodywork And Chassis:

Chassis components, body panels, seat, windshield, tunnel, track, drive sprockets, idler wheels, lubrication points

Procedures Included

Maintenance:

Regular scheduled maintenance, pre-ride inspections, post-ride checks, cleaning, lubrication, belt inspection and replacement

Repair:

Complete engine rebuilding, transmission servicing, clutch overhaul, suspension component replacement, electrical component repair, brake system servicing, carburetor rebuilding

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, overheating, electrical faults, clutch slippage, suspension noises

Specifications:

Torque values, clearances, fluid capacities, jetting information, electrical component resistance values, timing specifications

Technical Depth

Depth:

Comprehensive: Covers routine maintenance to complete engine and component overhauls, including detailed diagnostics and specifications

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF. Assumed printable. Typically includes bookmarks for easy navigation.

Print Quality

Print Suitability:

Designed for printing of individual sections or the entire manual.

Binding Type

Binding Recommendation:

N/A (Digital PDF)

Paper Type

Paper Recommendation:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-Cooled, Reed-Valved, 2-Stroke, Parallel-Twin

Displacement:

597cc (approximate, based on 600cc designation and typical bore/stroke for the era)

Bore X Stroke:

Likely around 73mm x 73mm (typical for this displacement and manufacturer)

Carburetion:

Twin Mikuni VM Series Carburetors (likely VM34 or VM36)

Ignition:

CDI (Capacitor Discharge Ignition)

Performance

Horsepower:

Estimated 100-110 HP (at peak performance for the era)

Torque:

Not specifically stated, but designed for strong mid-range acceleration.

Fuel System

Fuel Type:

Unleaded Gasoline (91 octane recommended)

Oil Mixture:

Pre-mix or Oil Injection System (manual will detail which)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Arctic Cat Drive and Driven Clutches

Optional

Options:

N/A (CVT was standard for this model)

Features

Clutch Engagement:

Designed for strong low-end and mid-range power delivery, typical of performance sleds from this era.

Gear Reduction:

Integrated into the chaincase/gearbox

Fluid Type:

Specific gearbox oil required (manual will specify)

📐 Dimensions

Exterior

Track Length:

Typically 121 inches or 133 inches for this era, FasTrack suspension specific.

Track Width:

15 inches

Weights

Dry Weight:

Approximately 475-500 lbs (estimate)

Fuel Capacity:

Approximately 10-11 gallons

🛡️ Safety Features

Ratings

Crash Testing:

N/A (Snowmobiles are not subjected to automotive crash testing standards).

Active Features

Braking System:

Hydraulic disc brake with mechanical parking brake

Throttle Limiter:

N/A (Typically not a feature on performance models of this era)

Passive Features

Lighting:

Halogen Headlights, Taillight, Brake Light

💡 Technology Features

Infotainment

Features:

Basic instrumentation: Speedometer, Tachometer, Odometer, Fuel Gauge, High Beam Indicator, Oil Indicator Light. No advanced infotainment systems.

Driver Assistance

Features:

N/A (No electronic driver assistance systems on models of this era).

Connectivity

Features:

N/A (No onboard connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Gearcase:

Recommended every 100 hours or annually. Manual specifies exact interval and procedure.

Spark Plugs:

Inspect/replace every 1000-1500 miles or as needed based on performance. Manual provides specific plug types and gap settings.

Drive Belt:

Inspect for wear and damage every 500 miles. Replace as needed. Manual details inspection and replacement procedures.

Track Tension:

Check and adjust periodically per manual instructions, typically every 500 miles or after initial break-in.

Fluid Specifications

Coolant:

Antifreeze/coolant (Ethylene Glycol based) with corrosion inhibitors. Manual specifies type and mixture ratio (e.g., 50/50).

Brake Fluid:

DOT 3 or DOT 4 brake fluid (manual will specify the exact type).

Gearbox Oil:

Specific synthetic gearbox oil. Manual will list the exact specification and capacity (e.g., SAE 80W-90 GL-4).

Known Issues

Engine Performance:

Carburetor tuning can be sensitive to altitude and temperature. Reed valve wear can affect low-end power. Piston wash and ring wear over time.

Clutching:

Drive belt slippage if worn or incorrect tension. Clutch alignment can affect performance. Spring fatigue in clutches over many years.

Suspension:

Shock absorber seals can leak, requiring rebuild or replacement. Bushings and bearings can wear, causing play and noise.

Electrical:

Wiring harness corrosion or damage, especially in damp environments. CDI unit failure is possible with age.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Enterprises, Inc. (later Arctic Cat Inc.)

Founding:

Founded in 1960, a long-standing manufacturer of snowmobiles and ATVs.

Model Evolution

Zrt Line:

The ZRT line was Arctic Cat's performance-oriented offering, known for powerful engines and sporty handling.

Engine Development:

The 600cc twin-cylinder engine was a staple of Arctic Cat's performance lineup during this period, evolving with improvements in power and reliability.

Production

Production Period:

1990-1998

🏆 Awards & Recognition

Recognitions

General Reputation:

The ZRT 600 was generally well-regarded in its time for its strong performance and handling capabilities within the trail segment.

Ratings

Performance Reviews:

Contemporary reviews often praised its acceleration and ability to handle rough terrain, though some noted a firm ride.

Certifications

Standards Compliance:

Manufactured to meet all applicable safety and emissions standards of its production years.