Segment:
High-performance crossover/trail snowmobile.
Target Audience:
Enthusiasts seeking power and versatility for trail riding and moderate off-trail excursions.
Key Competitors:
Ski-Doo Mach Z, Yamaha VMAX 700/800 series, Polaris XCR 800.
Engine Configuration:
Powerful liquid-cooled, twin-cylinder, 2-stroke engine.
Suspension Design:
Independent front suspension (IFS) and advanced rear suspension system for superior ride comfort and handling.
Performance Emphasis:
Known for its strong acceleration and top-end speed.
Le Designation:
Likely signifies a 'Limited Edition' or 'Luxury Edition' trim, possibly with enhanced features or graphics over the base ZRT 800.
Primary Coverage:
Comprehensive repair, maintenance, and troubleshooting for the 2001 Arctic Cat ZRT 800 LE snowmobile.
Secondary Coverage:
Includes detailed diagrams, specifications, and step-by-step instructions for all major systems.
Estimated Page Count:
Hundreds of Pages (Specific count not provided, but implied to be comprehensive)
Type:
Factory Service/Shop Repair Manual
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel system (carburetion, fuel pump), exhaust system, ignition system, starting system.
Powertrain Systems:
Drive clutch, driven clutch (secondary clutch), chaincase, torque converter, track drive, lubrication.
Chassis And Suspension:
Front suspension (A-arms, shocks, spindles), rear suspension (skis, bogies, shocks, springs, track), steering system, skis, carbides.
Electrical Systems:
Wiring diagrams, lighting, ignition switch, gauges, starter motor, battery, CDi unit, stator, recoil starter.
Bodywork And Accessories:
Body panels, seat, windshield, storage compartments, handlebars, controls.
Maintenance Procedures:
Routine maintenance checks, oil changes, lubrication points, spark plug replacement, air filter cleaning/replacement, track tension adjustment, clutch inspection and cleaning.
Repair Procedures:
Complete engine rebuilds, transmission service, clutch rebuilds, suspension component replacement, steering linkage repair, electrical component testing and replacement, brake system service.
Troubleshooting:
Diagnostic procedures for common and uncommon problems, fault finding charts, symptom-based troubleshooting.
Technical Adjustments:
Carburetor jetting and adjustment, ignition timing, suspension geometry adjustments, clutch engagement/disengagement settings.
Depth:
Factory-level, detailed step-by-step instructions suitable for both novice DIY mechanics and experienced technicians. Covers basic maintenance to complete engine and drivetrain overhauls.
Searchability:
Searchable text functionality enabling quick access to specific topics.
Printability:
Printable pages allow for physical reference during work.
Illustration Quality:
High-quality illustrations and diagrams to aid comprehension and execution of procedures.
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Engine Type:
2-stroke, piston-port, reed valve
Engine Displacement:
794 cc (48.5 cu. in.)
Bore X Stroke:
80 mm x 79 mm (approximate, requires manual verification)
Cylinder Configuration:
Parallel-twin
Cooling System:
Liquid-cooled
Horsepower Rating:
Approximately 130-140 HP (typical for this engine size and era, requires manual verification for exact figure).
Torque Rating:
Not specified, but significant for its class.
Carburetor Type:
Dual Mikuni VM Series carburetors (typically 38mm or 40mm, manual confirmation needed).
Fuel Type:
Unleaded gasoline (minimum 87 octane, premium recommended for optimal performance).
Oil Injection:
AWS (Arctic Wolf Injection System) or similar automatic oil injection.
Fuel Pump:
Mechanical fuel pump.
Type:
CVT (Continuously Variable Transmission) with Arctic Cat pioneered "Torque-Sensing Drive" and "Driven Clutch" systems.
Clutch System:
Team TSS-04 Drive Clutch and Team LXT Driven Clutch (typical for this model year, verify with manual).
Gear Reduction:
Chaincase with selectable gear reduction ratios (e.g., 2.2:1, manual for specific ratios).
Chaincase Oil:
Arctic Cat Synthetic Chaincase Lubricant (or equivalent SAE 80W-90 gear oil, verify with manual for specific Arctic Cat specification and capacity).
Overall Length:
Approximately 108-112 inches (274-284 cm) (typical for this class, verify with manual).
Overall Width:
Approximately 46-48 inches (117-122 cm) (typical, verify with manual).
Track Length:
136 inches (345 cm) (common for this era's performance models, verify with manual).
Track Width:
15 inches (38 cm) (common, verify with manual).
Dry Weight:
Approximately 470-500 lbs (213-227 kg) (typical, verify with manual).
Fuel Capacity:
Approximately 10.6 gallons (40 L) (typical, verify with manual).
Crash Test Ratings:
Not Applicable (Snowmobiles are not subject to automotive crash testing standards).
Braking System:
Hydraulic disc brake, caliper mounted to drive axle.
Engine Kill Switch:
Tether cord kill switch (standard safety feature).
Lighting:
Headlights, taillight/brake light, illuminated dash.
Reflective Tape:
Likely equipped with reflective markings as per regulations.
Gauge Cluster:
Includes speedometer, tachometer, odometer, fuel gauge, and various warning lights (e.g., oil level, engine temp). Digital display elements might be present.
Assist Features:
Minimal driver assistance features typical for the era. Focus is on mechanical and electrical systems for performance and reliability.
Connectivity Features:
No modern connectivity features like Bluetooth or GPS are integrated into the vehicle itself. Information would be displayed via basic analog and digital gauges.
Oil Change Interval:
Per manual recommendation, typically based on mileage or operating hours, but for 2-strokes, it's more about checking pre-mix ratio and oil injection system functionality. Chaincase oil change typically annually or every 2000 miles.
Spark Plug Replacement:
Typically every 1,000-1,500 miles or as needed based on performance, refer to manual for specific plug type and gap.
Clutch Maintenance:
Regular inspection of belt, rollers, weights, and sheave surfaces recommended, especially before each riding season. Specific interval for cleaning/servicing per manual.
Track Tension:
Check and adjust track tension regularly, as specified in the manual (typically after initial break-in and periodically thereafter).
2 Stroke Oil:
Arctic Cat C-TEC 2 Synthetic 2-Stroke Oil or equivalent high-quality synthetic 2-stroke oil (verify compatibility for oil injection system).
Coolant:
Ethylene glycol based antifreeze (50/50 mix with distilled water) meeting specific temperature requirements for snowmobiles. Manual will specify type and capacity.
Clutch Wear:
As with many CVT systems of this era, clutch wear (rollers, buttons, sheave surfaces) can impact performance and require regular inspection and servicing.
Exhaust Spiders:
Some Arctic Cat twin-cylinder 2-strokes from this period could experience issues with exhaust spider/baffle integrity, though this is less common on the high-performance models like the ZRT.
Carburetor Tuning:
Proper carburetor jetting and synchronization are crucial for optimal performance and engine longevity, especially with altitude and temperature variations.
Arctic Cat History:
Arctic Cat is a long-standing manufacturer of snowmobiles, ATVs, and UTVs, known for its performance-oriented machines and innovation in the powersports industry.
Zrt Lineage:
The ZRT series represented Arctic Cat's flagship performance models, often featuring larger displacement engines and advanced suspension for their time. The ZRT 800 was a prominent model within this performance-oriented line.
Production Years:
The ZRT 800 was produced in various iterations from the mid-1990s through the 2001 model year. This specific manual covers the final iteration of the ZRT 800 LE.
