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Aston Martin DB9 2004-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Model Code: DB9 Production Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Vin Designation: Likely includes a specific VIN sequence for...
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Aston Martin DB9 2004-2008 Service Repair ManualAston Martin DB9 2004-2008 Service Repair ManualAston Martin DB9 2004-2008 Service Repair ManualAston Martin DB9 2004-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB9
Model Code:
DB9
Production Years Covered:
2004, 2005, 2006, 2007, 2008
Codes
Vin Designation:
Likely includes a specific VIN sequence for this generation
Generation
Generation Name:
First Generation DB9
Generation Code:
DB9
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Target Audience:
Affluent individuals seeking high-performance, luxurious, and stylish coupes and convertibles.
Competitive Analysis
Primary Competitors:
Ferrari 612 Scaglietti, Bentley Continental GT, Mercedes-Benz SL-Class, Porsche 911 (higher trims).
Key Features
Design Philosophy:
Elegant, understated British luxury combined with potent V12 performance and a classic GT silhouette.
Platform:
VH platform, shared with the Vanquish S.
Manufacturing Process:
Hand-built at Aston Martin's Gaydon facility, emphasizing craftsmanship.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and repair procedures for the Aston Martin DB9 (2004-2008).
Page Count
Page Count Estimated:
Likely several hundred pages, typical for a comprehensive factory service manual. Specific count not provided.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the V12 engine, including disassembly, inspection, and reassembly.
Fuel System:
Includes fuel injection, fuel pump, fuel lines, and evaporative emissions control.
Electrical System:
Comprehensive diagrams, component testing, diagnostic procedures, and wiring harness information.
Transmission:
Coverage for the automatic transmission, including fluid service, valve body, and torque converter.
Suspension:
Details on front and rear suspension components, alignment, and shock absorber replacement.
Brakes:
Information on hydraulic systems, ABS, brake pad and rotor replacement, and bleeding procedures.
Bodywork And Chassis:
Procedures for body panel removal/installation, chassis inspection, and structural repairs.
Heating Ventilation Air Conditioning HVAC:
Includes refrigerant system service, component testing, and diagnostic strategies.
Cooling System:
Radiator, coolant hoses, thermostat, and water pump service procedures.
Steering System:
Power steering system components and repair procedures.
Exhaust System:
Information on exhaust manifolds, catalytic converters, mufflers, and pipe replacement.
Wheels And Tires:
Specifications and procedures for wheel and tire service, including torque values.
Interior Trim:
Procedures for removing and reinstalling interior trim panels, seats, and upholstery.
Procedures Included
General Maintenance:
Routine service tasks such as oil changes, filter replacements, and fluid checks.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair Procedures:
Step-by-step instructions for the repair and replacement of all major vehicle components.
Electrical Diagnostics:
Detailed testing of sensors, actuators, control modules, and wiring faults.
Engine Rebuilding:
Comprehensive guidance on engine disassembly, inspection, machining, and reassembly.
Transmission Overhaul:
Detailed instructions for transmission disassembly, component replacement, and reassembly.
Alignment Procedures:
Specifications and methods for wheel alignment adjustments.
Diagnostics And Testing:
Specific tests for various systems, often including expected values and common fault indications.
Rigging Information:
Procedures and specifications for lifting and supporting the vehicle.
Specifications And Tolerances:
All necessary measurements, clearances, and torque values for repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to in-depth component overhaul and diagnostics, reflecting factory-level information.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable due to PDF format, enhancing usability.
Zoom Capability:
Users can zoom in on any part of the manual on their computer for clarity.
Print Quality
Print Quality:
High quality digital reproduction of original factory documentation.
Binding Type
Binding Type:
Not applicable (digital PDF)
Paper Type
Paper Type:
Not applicable (digital PDF)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Displacement:
5.9 liters (5935 cc)
Engine Code:
AM11
Performance
Horsepower Hp:
450 hp @ 6000 rpm
Torque Lb-Ft:
420 lb-ft @ 5000 rpm
Fuel System
Fuel Delivery:
Multi-point sequential fuel injection
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Other Engine Features
Bore X Stroke:
89.0 mm x 79.5 mm
Compression Ratio:
10.0:1
Valvetrain:
Quad overhead camshafts (DOHC), 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
Touchtronic 6-speed automatic transaxle
Optional
Transmission Type:
No manual transmission offered for this model year range.
Features
Shift Modes:
Fully automatic, manual selection via steering wheel paddles or gear selector.
Drive Layout:
Rear-wheel drive (RWD)
Fluid Specifications
Transmission Fluid Type:
Mercon SP or equivalent (e.g., ZF Lifeguardfluid 5)
📐 Dimensions
Exterior
Length:
4720 mm (185.8 in)
Width:
1864 mm (73.4 in) (excluding mirrors)
Height:
1282 mm (50.5 in)
Wheelbase:
2740 mm (107.9 in)
Weights
Curb Weight:
Approx. 1775 kg (3913 lbs)
Gross Vehicle Weight Rating Gvwr:
Not typically specified in user-facing materials, but essential for service.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not subject to standardized government crash testing like mass-market vehicles due to low production volume. Aston Martin's internal testing and design considerations for occupant safety are paramount.
Active Features
Traction Control:
Yes (TC)
Electronic Stability Control:
Yes (ESC/DSC - Dynamic Stability Control)
Anti Lock Braking System:
Yes (ABS)
Electronic Brakeforce Distribution:
Yes (EBD)
Passive Features
Airbags:
Front airbags, side airbags, possibly curtain airbags (specific configuration varies).
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners.
Body Structure:
Bonded aluminum structure for rigidity and light weight.
💡 Technology Features
Infotainment
Infotainment System Name:
Typically a factory-integrated system with CD player, radio, and navigation.
Display Type:
Central console mounted LCD screen.
Audio System:
Premium branded audio system (e.g., Bang & Olufsen in later models or equivalent high-fidelity system).
Driver Assistance
Parking Sensors:
Available (front and rear).
Cruise Control:
Standard.
Headlights:
Bi-xenon HID headlights with automatic leveling.
Connectivity
Connectivity Options:
Limited by era; likely includes CD changer control and potentially auxiliary input for audio.
Other Technology
Keyless Entry Start:
Yes, push-button start.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first.
Major Service Interval:
Intervals vary, with significant checks and fluid changes recommended around 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Type:
Mobil 1 5W-30 or equivalent (check manual for exact specification and capacity)
Coolant Type:
Aston Martin Antifreeze/Coolant (Ethylene Glycol based, typically green or blue)
Brake Fluid Type:
DOT 4 LV (Low Viscosity) or DOT 5.1
Power Steering Fluid Type:
Refer to manual, often a specific type for hydraulic systems (e.g., Pentosin CHF 11S or equivalent).
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires.
Door Mechanism:
Gullwing door mechanism can require adjustment or lubrication.
Infotainment System:
Early generation infotainment systems can sometimes exhibit minor glitches.
Throttle Bodies:
Can sometimes require cleaning or adjustment.
Maintenance Schedule Highlights
Spark Plug Replacement:
Typically at 30,000-60,000 mile intervals, depending on type and usage.
Air Filter Replacement:
Regular checks recommended, replacement usually every 15,000-30,000 miles.
Cabin Air Filter Replacement:
Typically annually or every 15,000 miles.
Timing Chain:
Designed to last the life of the engine, but inspection for noise/wear is covered in the manual.
📚 Vehicle History
Brand Heritage
Brand Origins:
Founded in 1913 by Lionel Martin and Robert Bamford, Aston Martin is synonymous with British sports car luxury, performance, and racing heritage.
Model Evolution
Db Lineage:
The DB9 continues the prestigious 'DB' lineage, named after David Brown, the owner from 1947 to 1972, who integrated Aston Martin's racing and road car philosophies.
Introduction Year:
The DB9 was unveiled at the Paris Motor Show in 2003, entering production in 2004.
Design Era:
Represents a significant design shift under Ian Callum, moving towards more fluid and modern lines while retaining classic Aston Martin proportions.
Production
Manufacturing Location:
Gaydon, Warwickshire, England
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the DB9 itself from 2004-2008 might not be widely publicized, its design by Ian Callum was critically acclaimed and influential, often cited as a benchmark for modern GT styling.
Ratings
Road Test Ratings:
Consistently received high marks from automotive publications for its blend of performance, luxury, and handling.
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