Aston Martin DB9 Workshop Service Repair Manual

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The Aston Martin DB9, produced from 2004 to 2016, is a distinguished 2+2 grand tourer offered in both Coupe and Volante body styles. Built on the VH platform, it embodies...

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Type: Car

Vendor:

Sku: 152328

Tags: Aston Martin Car Cars DB Series DB9

Product variants

Description

The Aston Martin DB9, produced from 2004 to 2016, is a distinguished 2+2 grand tourer offered in both Coupe and Volante body styles. Built on the VH platform, it embodies elegant styling, a powerful naturally aspirated V8 engine (either 4.3L or 4.7L), and a luxurious interior, reflecting a rich heritage of creating exquisite British sports cars. Known for its blend of performance and comfort, the DB9 was engineered for discerning drivers, offering a compelling alternative in the luxury grand tourer segment. This comprehensive workshop service repair manual, presented in English and formatted as a printable document, provides detailed information for the repair, servicing, and preventative maintenance of the Aston Martin DB9. It covers all major vehicle systems, including the engine, transmission, chassis, brakes, and electrical systems, offering step-by-step repair procedures, diagnostic guidance, and essential technical specifications. This manual is an indispensable resource for owners and technicians seeking to maintain the optimal performance and longevity of their DB9.

🏷️ Basic Information

Identification

Make:

Aston Martin

Model:

Generation:

First Generation (2004-2016)

Body Style:

2+2 Grand Tourer Coupe and Volante (Convertible)

Chassis Code:

VH Platform

👋 Introduction

Market Position

Segment:

Luxury Grand Tourer

Competitive Analysis

Key Competitors:

Ferrari 612 Scaglietti, Bentley Continental GT, Porsche 911 Turbo

Key Features

Design Philosophy:

Elegant styling, powerful V8 engine, luxurious interior, advanced engineering.

Value Proposition:

Enables owners to perform maintenance and repairs, reducing costs and ensuring proper care.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, servicing, and preventative maintenance

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Body System:

Includes body panels, doors, trim, and related components.

Frame And Mounting:

Covers chassis, subframes, mounting points, and structural integrity.

Engine System:

Comprehensive coverage of V8 engine, including diagnostics, repairs, and overhauls.

Suspension:

Details front and rear suspension systems, including components and adjustments.

Driveline:

Includes rear-wheel drive system, driveshafts, differential, and axles.

Brake System:

Covers hydraulic braking system, ABS, EBD, and specific component service.

Transmission:

Details automatic transmission (Touchtronic) operation, service, and diagnostics.

Clutch:

While primarily automatic, covers related drivetrain components and potential service points.

Exhaust System:

Information on exhaust manifold, catalytic converters, mufflers, and emissions control.

Fuel System:

Covers fuel pump, injectors, fuel tank, and delivery system.

Steering:

Details power steering system, steering rack, and wheel alignment procedures.

Climate Control:

Covers HVAC system, A/C, heating, ventilation, and cabin air filtration.

Information Gauge And Warning:

Details instrument cluster, warning lights, and diagnostic information display.

Power Supply:

Covers electrical system, battery, alternator, starter, and wiring diagrams.

Procedures Included

Preventative Maintenance:

Step-by-step guidance for scheduled maintenance tasks.

Diagnostic Procedures:

Includes troubleshooting guides and diagnostic flowcharts for various systems.

Repair Procedures:

Detailed instructions for component removal, replacement, and repair.

Adjustments:

Covers calibration and adjustment of various vehicle systems.

Specifications Data:

Provides essential torque values, clearances, and fluid capacities.

Technical Depth

Depth Level:

Comprehensive, suitable for professional technicians and skilled DIY enthusiasts.

📊 Manual Specifications

File Format

PDF Features:

Printable pages, searchable text

Print Quality

Printability:

All pages are printable

Binding Type

Digital Binding:

N/A (Digital PDF)

Paper Type

Digital Paper:

N/A (Digital PDF)

Compatibility

Operating Systems:

Compatible with Windows and Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Aston Martin AMV8 V8

Engine Type

Displacement:

4.3 Liters (early models), 4.7 Liters (later models)

Engine Layout

Configuration:

Naturally Aspirated, 90-degree V8

Performance

Horsepower 4.3L:

380 hp @ 6000 rpm

Torque 4.3L:

410 lb-ft @ 5000 rpm

Horsepower 4.7L:

420 hp (DB9), 470 hp (DB9 GT)

Torque 4.7L:

440 lb-ft (DB9), 479 lb-ft (DB9 GT)

Fuel System

Induction:

Multi-point Fuel Injection

Engine Management

ECU Type:

Bosch Motronic (specific model varies by year)

Lubrication

Oil Type Specification:

Fully Synthetic SAE 0W-30 or 5W-30 (e.g., Castrol Edge Professional A5/B5, specified in manual)

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Aston Martin specific, or G48 equivalent)

🔧 Transmission

Standard

Type:

Touchtronic 2 (6-speed automatic)

Optional

Manual Transmission:

Not typically offered for DB9

Features

Gear Selection:

Paddle shifters on steering column, Sport mode

Fluid Specification

Transmission Fluid:

Mercon LV (e.g., Ford XT-10-QLV or equivalent with correct specifications)

📐 Dimensions

Exterior

Length Coupe:

4710 mm (185.4 in)

Width Excluding Mirrors:

1864 mm (73.4 in)

Height Coupe:

1270 mm (50.0 in)

Wheelbase:

2740 mm (107.9 in)

Weights

Curb Weight Coupe:

Approx. 1775 kg (3913 lbs)

Gross Vehicle Weight:

Approx. 2200 kg (4850 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

Not officially rated by standard agencies like NHTSA/Euro NCAP due to low volume production.

Active Features

Braking System:

Ventilated ABS-equipped discs, typically 355mm front / 330mm rear.

Traction Control:

Traction Control System (TCS) and Dynamic Stability Control (DSC)

Passive Features

Airbags:

Front and side airbags for driver and passenger

Seatbelts:

Pre-tensioning seatbelts with load limiters

💡 Technology Features

Infotainment

Navigation System:

Factory-fitted satellite navigation system (may vary by market and year)

Audio System:

Premium audio systems, often Bang & Olufsen or Aston Martin Premium Audio.

Driver Assistance

Parking Assistance:

Front and rear parking sensors

Cruise Control:

Standard cruise control

Connectivity

Bluetooth:

Available Bluetooth connectivity for hands-free calling (availability depends on year/options)

Usb Ports:

May be present on later models or as an option for media input.

🔧 Maintenance

Service Intervals

Minor Service:

10,000 miles or 12 months, whichever comes first (oil, filter, checks)

Major Service:

20,000 miles or 24 months (includes minor service items plus brake fluid, cabin filter, etc.)

Transmission Service:

Recommended every 30,000 miles or 36 months for fluid and filter change.

Fluid Specifications

Engine Oil Capacity:

Approx. 7.7 Liters (8.1 US Quarts) for 4.3L, 8.1 Liters (8.5 US Quarts) for 4.7L

Brake Fluid:

DOT 4 High Performance or DOT 4 LV (Low Viscosity)

Differential Fluid:

API GL-5, SAE 75W-90 (specific Aston Martin approved)

Known Issues

Common Wear Items:

Ignition coils, spark plugs, exhaust manifold gaskets, and certain suspension components may require attention over time.

Electronic Gremlins:

Early models sometimes experienced minor electronic glitches, often resolved by software updates or module resets.

Door Handle Actuators:

Pop-out door handle mechanisms can occasionally fail and require adjustment or replacement.

Cam Cover Gaskets:

Potential for oil leaks from cam cover gaskets on higher mileage V8 engines.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Aston Martin is renowned for its elegant British sports cars with a rich racing heritage.

Model Evolution

Db Lineage:

The DB9 continues the legacy of the 'David Brown' series of Aston Martins, known for blending performance and luxury.

Production

Production Years:

2004-2016

Production Location

Manufacturing Plant:

Gaydon, Warwickshire, England

🏆 Awards & Recognition

Recognitions

Design Awards:

The DB9 received numerous accolades for its styling and design.

Ratings

Performance Reviews:

Consistently praised by automotive journalists for its blend of performance, comfort, and style.