Audi A4 B5 1999 Factory Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: A4 Generation: B5 Model Year: 1999 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Competitive Analysis Key Competitors: BMW 3 Series (E46), Mercedes-Benz...

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Sku: 148896

Tags: 1999 A4 B5 Audi B5 Car Cars

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Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Model Year:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Wagon

Competitive Analysis

Key Competitors:

BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Volvo S40/V40

Key Features

Platform Highlights:

Shared platform with Volkswagen Passat B5, known for solid build quality and refined driving experience.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and Maintenance

Secondary Coverage:

Diagnostics and Troubleshooting

Page Count

Estimated Page Count:

Varies based on specific factory manual

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF / WINRAR

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component replacement, timing belt/chain, seals, gaskets, lubrication system

Fuel System:

Fuel pump, injectors, lines, tank, emissions controls, evaporative emissions (EVAP)

Fuel Injection And Ignition:

ECU, sensors (MAF, O2, TPS, etc.), ignition coils, spark plugs, diagnostic trouble codes (DTCs)

Suspension Wheel And Brakes:

Struts, shocks, control arms, bushings, wheel bearings, brake pads, rotors, calipers, ABS, parking brake

Heating And Ac:

HVAC system components, refrigerant recharge, blower motor, climate control unit, diagnostics

Electrical Equipment:

Wiring diagrams, fuse box locations, lighting, power windows, mirrors, central locking, battery, starter, alternator

Body:

Exterior panel removal/installation, doors, hood, trunk, bumpers, glass, interior trim

Transmission Overhaul:

Detailed procedures for manual and automatic transmission disassembly, inspection, repair, and reassembly.

Drivetrain AWD:

Specifics on Quattro system maintenance, differential service, driveshaft and CV joint inspection.

Exhaust System:

Catalytic converter replacement, muffler and pipe repairs, exhaust manifold diagnostics.

Steering System:

Power steering pump, rack and pinion, tie rod ends, steering column components.

Body Control Modules:

Diagnostics and repair of various body control units, including comfort modules.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Step-by-step diagnostic procedures for common and complex faults

Repair:

Detailed instructions for component removal, repair, and reinstallation

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Emission Control Diagnostics:

Testing and repair of evaporative emissions systems (EVAP), EGR systems, and secondary air injection.

Engine Rebuilding:

Comprehensive steps for engine disassembly, parts inspection, machining recommendations, and reassembly.

Technical Depth

Depth:

Comprehensive, from basic servicing to in-depth mechanical and electrical repairs

Diagnostic Tools:

Information on using VAG-COM or other OBD-II scanners for diagnostic trouble codes (DTCs) and live data.

Wiring Diagrams Quality:

Detailed, color-coded wiring schematics for all electrical systems, crucial for troubleshooting.

📊 Manual Specifications

File Format

Digital Formats:

PDF, WINRAR (for potential compression)

Compatibility:

Windows, Linux, MAC

Print Quality

Quality:

Digital, quality dependent on source scan

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options 1999:

1.8L I4 (Naturally Aspirated and Turbocharged), 2.8L V6 (Naturally Aspirated)

Engine 1 8T Codes:

AEB, ATW, AWM (late 1999/early 2000 models)

Engine 2 8 V6 Codes:

AHA, APR, AQD

Performance

Engine 1 8T Power:

Approx. 150 PS (110 kW; 148 hp) @ 5700 rpm (for AEB/ATW engine codes)

Engine 2 8 V6 Power:

Approx. 193 PS (142 kW; 190 hp) @ 6000 rpm (for AHA/APR/AQD engine codes)

Engine 1 8 Na Power:

Approx. 125 PS (92 kW; 123 hp) (less common in North America for 1999)

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI)

Engine Oil Capacity 1 8T:

Approx. 4.5 liters (4.8 US quarts) with filter change

Engine Oil Capacity 2 8 V6:

Approx. 7.0 liters (7.4 US quarts) with filter change

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

5-speed Tiptronic Automatic Transmission

Features

Drivetrain:

Front-Wheel Drive (FWD) or Quattro All-Wheel Drive (AWD)

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Avant (Wagon)

Wheelbase:

Approx. 2614 mm (102.9 in)

Length:

Sedan: Approx. 4517 mm (177.8 in), Avant: Approx. 4577 mm (180.2 in)

Width:

Approx. 1733 mm (68.2 in)

Height:

Sedan: Approx. 1419 mm (55.9 in), Avant: Approx. 1453 mm (57.2 in)

Weights

Curb Weight Range:

Approx. 1400-1600 kg (3086-3527 lbs), varies by drivetrain and engine

Gross Vehicle Weight Rating:

Varies by model configuration

Towing Capacity:

Refer to owner's manual or local regulations for specifications

🛡️ Safety Features

Ratings

NHTSA Ratings:

Likely 4-star frontal crash rating (based on contemporary testing standards)

Active Features

Standard Anti-lock Braking System (ABS)

Optional Electronic Stability Program (ESP) on some models

Traction Control:

Often integrated with ESP, can be disabled

Passive Features

Airbags:

Frontal airbags, optional side airbags

Seat Belts:

Three-point seat belts with pretensioners, height-adjustable front belts

💡 Technology Features

Infotainment

Audio System:

Factory fitted Audi Chorus or Concert CD/radio systems, optional Symphony system with cassette/CD changer.

Navigation:

Optional factory navigation system (often less sophisticated than modern units).

Driver Assistance

Cruise Control:

Standard on most models

Connectivity

Phone Integration:

Optional dealer-installed Bluetooth or cellular phone kits

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil type. Consult specific manual for exact recommendations.

Timing Belt Replacement:

For 1.8T (AEB/ATW) and 2.8 V6 engines, typically every 60,000-100,000 miles (96,000-160,000 km). Critical for preventing engine damage.

Cabin Air Filter:

Recommended replacement every 15,000-20,000 miles (24,000-32,000 km) or annually.

Spark Plug Replacement:

1.8T: Typically every 60,000 miles. 2.8 V6: Typically every 100,000 miles.

Fluid Specifications

Engine Oil Viscosity:

Refer to manual, commonly 5W-40 or 5W-30 synthetic oil for turbocharged engines. Check API service classification.

Coolant Type:

G12 or G12+ (Pink) ethylene glycol-based coolant

Brake Fluid Type:

DOT 4

Transmission Fluid Manual:

Refer to manual for specific gear oil specifications (e.g., GL-4 or GL-5)

Transmission Fluid Automatic:

G 052 162 A2 or equivalent (LT 71141)

Power Steering Fluid:

Pentosin CHF 11S or equivalent

Differentials AWD:

Refer to manual for specific specifications for front and rear differentials.

Known Issues

Common Problems 1 8T:

PCV (Positive Crankcase Ventilation) system failure leading to oil leaks and boost issues, coil pack failures, coolant flange leaks.

Common Problems V6:

Oil leaks from valve cover gaskets and cam seals, thermostat housing leaks, timing chain tensioner issues on some higher-mileage units.

Common Problems General:

Window regulator failures, suspension component wear (control arm bushings, tie rods), ABS sensor failures.

ABS Module Failure:

Common issue where ABS warning light illuminates due to faulty ABS control module.

Climate Control Headlight Switch:

Can fail, affecting HVAC operation.

📚 Vehicle History

Brand Heritage

Audi Legacy:

Audi's reputation for engineering excellence, Quattro AWD technology, and premium interior appointments.

Model Evolution

B5 Generation:

The B5 generation (1996-2001) marked a significant redesign for the A4, introducing a more modern and sleek aesthetic, improved chassis dynamics, and the availability of Quattro AWD.

B5 Facelift:

The 1999 model year represents the latter part of the B5 generation. Minor updates may have occurred, but the core design remained consistent.

Production

Manufacturing Locations:

Primarily Ingolstadt, Germany

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The B5 A4 platform often featured on Car and Driver's 10 Best lists in its early years for its handling and refinement.