1997-2000 Audi A4 B5 Service Repair Manual

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Basic Information Identification Make: Audi Model: A4 Generation: B5 Model Years Covered: 1997-2000 Chassis Code: B5 Introduction Market Position Vehicle Class: Compact Executive Car Brand Perception: Audi A4 B5 is...

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Sku: 149433

Tags: 1997 1998 1999 2000 A4 B5 Audi Car Cars Wiring Diagrams

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Description

Basic Information
Identification
Make:	Audi
Model:	A4
Generation:	B5
Model Years Covered:	1997-2000
Chassis Code:	B5

Introduction
Market Position
Vehicle Class:	Compact Executive Car
Brand Perception:	Audi A4 B5 is recognized for its premium interior, solid build quality, and refined driving dynamics within its segment.
Competitive Analysis
Key Competitors:	BMW 3 Series (E36/E46), Mercedes-Benz C-Class (W202), Volvo S40/V40.
Key Features
Platform Advantages:	The B5 platform offered a sophisticated front suspension design and advanced quattro all-wheel drive for its era.
Manual Value Proposition:	This manual empowers owners and DIY enthusiasts to perform a wide range of maintenance and repair tasks, saving on labor costs and ensuring proper vehicle upkeep.

Manual Details
Coverage Areas
General Maintenance:	True
Troubleshooting:	True
Engine Service Repair:	True
Transmission Service Repair:	True
Brake System:	True
Electrical System:	True
Suspension:	True
Wiring Diagram:	True
Periodic Lubrication:	True
Steering:	True
Cooling System:	True
Fuel Injection Fuel System:	True
Emission System:	True
Heater Air Conditioning:	True
Engine Control System:	True
Chassis Body:	True
Restraint System:	True
Interior:	True
Differential Drive Axle:	True
Page Count
Estimated Page Count:	Varies by specific edition, typically 1500-3000+ pages for a comprehensive workshop manual.
Manual Type
Type:	Service and Repair Manual
Language
Language:	English
Format
File Format:	PDF
Compatibility:	All Versions of Windows & Mac
Reader Requirement:	Adobe PDF Reader

Manual Coverage
Systems Covered
Engine Variants:	Covers various engine configurations including 1.8L Turbocharged (AEB, APU, ARK, AWM), 2.8L V6 (AFC, AHA, ATQ).
Transmission Variants:	Includes manual (5-speed, 6-speed) and automatic transmissions (e.g., 5HP19FL).
Powertrain Control:	Detailed coverage of engine control units (ECU), ignition systems, fuel delivery and injection, and emissions control systems.
Drivetrain:	Extensive information on front-wheel drive and quattro all-wheel drive systems, including differentials and drive axles.
Chassis And Suspension:	In-depth analysis of front and rear suspension, steering systems, wheel bearings, and alignment procedures.
Braking System:	Comprehensive coverage of hydraulic brake systems, including ABS components, brake pad and rotor replacement, and bleeding procedures.
Body And Interior:	Detailed sections on body panels, doors, latches, locks, glass replacement, interior trim, seating, and the restraint system (airbags, seatbelts).
HVAC:	Coverage of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling, compressor, and climate control diagnostics.
Electrical And Electronics:	Thorough documentation of the entire electrical system, including battery, charging system, lighting, instrumentation, and electronic control modules (ECMs/PCMs).
Procedures Included
Preventive Maintenance:	Detailed procedures for oil changes, filter replacements, fluid checks and flushes, spark plug replacement, and belt inspections.
Diagnostic Troubleshooting:	Step-by-step diagnostic procedures for identifying and resolving common and complex issues, including symptom-based troubleshooting guides.
Engine Overhaul:	Comprehensive instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and component clearances.
Transmission Repair:	Detailed guides for manual and automatic transmission repair, including clutch replacement, torque converter servicing, and internal component overhauls.
Brake System Repair:	Instructions for brake caliper overhaul, master cylinder replacement, ABS component diagnostics, and brake line repair.
Suspension And Steering Repair:	Procedures for replacing control arms, ball joints, tie rods, wheel bearings, and shock absorbers/struts.
Electrical Component Replacement:	Guidance on replacing alternators, starters, ignition coils, fuel pumps, and various sensors.
Wiring Diagram Interpretation:	Includes detailed wiring schematics for easy tracing of circuits and troubleshooting of electrical faults.
Bodywork And Collision Repair:	Information on body panel alignment, rust repair, and common exterior trim removal/installation.
Technical Depth
Diagnostic Capabilities:	Advanced diagnostics with symptom-based troubleshooting, error code interpretations, and specific diagnostic routines.
Repair Scope:	Covers everything from routine maintenance and minor repairs to complete engine and transmission overhauls.
Specifications And Tolerances:	Provides critical torque specifications, internal clearances, and measurement tolerances for all major components.
Diagrams And Illustrations:	Features step-by-step diagrams, exploded views, and detailed illustrations for clarity during repair procedures.

Manual Specifications
File Format
Digital Format:	PDF
Print Quality
Resolution:	High-resolution scans suitable for clear viewing and printing of diagrams.
Searchability:	Text-searchable PDF allows for quick location of specific topics and procedures.
Binding Type
Digital Binding:	N/A (Digital Download)
Paper Type
Digital Paper Type:	N/A (Digital Format)

Engine Specifications
Primary Engine
1.8T Engine:	1.8L DOHC 20-valve turbocharged inline-4
1.8T Horsepower:	150 hp @ 5700 rpm (early models), 170 hp @ 5900 rpm (later models with AVJ/AWX codes)
1.8T Torque:	155 lb-ft @ 1950 rpm (150 hp), 177 lb-ft @ 3200 rpm (170 hp)
2.8L V6 Engine:	2.8L DOHC 30-valve V6
2.8L V6 Horsepower:	190 hp @ 6000 rpm (AFC, AHA, ATQ)
2.8L V6 Torque:	207 lb-ft @ 3200 rpm
Fuel System
Injection Type:	Multi-point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline (Premium Recommended)

Transmission
Standard
Transmission Options:	5-speed Manual, 5-speed Tiptronic Automatic (Optional)
Optional
AWD Option:	Quattro All-Wheel Drive available on most engine/transmission configurations.
Features
Manual Transmission Fluid:	G 052 171 A2 (or equivalent GL-4 specification)
Automatic Transmission Fluid:	G 052 162 A2 (or equivalent ATF specification, e.g., LT71141 for 5HP19)

Dimensions
Exterior
Length:	Approx. 177.5 inches (4510 mm)
Width:	Approx. 69.4 inches (1763 mm)
Height:	Approx. 55.8 inches (1417 mm)
Wheelbase:	Approx. 102.7 inches (2608 mm)
Weights
Curb Weight:	Approx. 3100-3500 lbs (1406-1588 kg) depending on engine and drivetrain.

Safety Features
Ratings
NHTSA Ratings:	Early B5 models had mixed ratings; later models generally improved. Specific ratings vary by year and test type.
Active Features
ABS:	Standard Anti-lock Braking System (ABS)
Traction Control:	Traction Control System (ASR) available on some models.
Passive Features
Airbags:	Driver and front passenger airbags standard. Side airbags optional on some models.

Technology Features
Infotainment
Audio System:	Factory premium sound systems with CD player or cassette tape options. Bose audio was an option on higher trims.
Driver Assistance
Cruise Control:	Standard cruise control system.
Connectivity
Navigation:	Optional factory navigation system available on select models.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first, using synthetic oil.
Timing Belt Replacement:	For 2.8L V6 engines, replacement is typically recommended every 75,000 miles (120,000 km). 1.8T engines use a timing chain, which generally does not require replacement unless issues arise.
Fluid Specifications
Engine Oil Type:	SAE 5W-40 or 5W-30 Synthetic Engine Oil meeting VW 502 00 / 505 00 specification.
Coolant Type:	G 12 (Pink/Red) or G 12 Plus (Pink/Red) coolant (ethylene glycol based), mixed 50/50 with distilled water.
Known Issues
1.8T Oil Consumption:	Some 1.8T engines may experience oil consumption issues due to PCV system failures or ring groove clogging.
Suspension Component Wear:	Common wear items include control arm bushings, ball joints, and tie rod ends, particularly on higher-mileage vehicles.
Ignition System:	Coil-on-plug ignition systems can be prone to failure; spark plugs and coil packs should be inspected and replaced as needed.
Cv Axle Boots:	Front and rear CV axle boots can tear, leading to loss of grease and eventual joint failure.
HVAC Blower Motor Resistor:	The blower motor resistor is a common failure point, leading to the blower only working on certain speeds or not at all.

Vehicle History
Brand Heritage
Audi Legacy:	Audi has a long history of producing sophisticated and well-engineered vehicles, particularly known for its quattro all-wheel-drive system.
Model Evolution
B5 Introduction:	The B5 generation Audi A4 replaced the Audi 80/90 and was introduced in late 1994 for the 1995 model year in Europe, and later for North America. It marked a significant styling and engineering update for Audi's compact executive offering.
Facelift:	The B5 received a significant facelift for the 2000 model year, including updated styling for the front and rear fascias, revised lighting, and interior trim improvements.
Production
Manufacturing Locations:	Primarily manufactured in Ingolstadt, Germany.

Awards & Recognition
Recognitions
Car And Driver 10Best:	The Audi A4 was frequently recognized by automotive publications like Car and Driver for its segment-leading handling and design during its production run.