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Audi RS6 C5 2003 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Audi Model: RS6 Generation: C5 Year: 2003 Codes Chassis Code: 4B5 Engine Code Prefix: BCY 👋 Introduction Market Position Target Audience: Audi RS6 C5 owners...
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🏷️ Basic Information
Identification
Make:
Audi
Model:
RS6
Generation:
C5
Year:
2003
Codes
Chassis Code:
4B5
Engine Code Prefix:
BCY
👋 Introduction
Market Position
Target Audience:
Audi RS6 C5 owners with basic mechanical skills, independent auto service professionals, and dealership technicians.
Competitive Analysis
Competitor Manuals:
Provides the same level of detail and accuracy as official Audi service manuals.
Key Features
Content Type:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Accuracy And Completeness:
Vehicle-specific, manufacturer-written content, guaranteed complete and intact.
Value Proposition
Cost Savings:
Enables DIY repairs, saving significant costs on routine maintenance and repairs.
📋 Manual Details
Coverage Areas
Systems Covered List:
• General Information
• Engine Mechanical System
• Engine Electrical System
• Emission Control System
• Fuel System
• Clutch System
• Manual Transaxle System
• Automatic Transaxle System
• Driveshaft and Axle
• Suspension System
• Steering System
• Restraint System
• Brake System
• Body (Interior and Exterior)
• Body Electrical System
• Heating, Ventilation, Air Conditioning (HVAC)
Page Count
Estimated Page Count:
Extensive (typical for full workshop manuals, often 1000+ pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine assembly/disassembly, cylinder head, valve train, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system.
Engine Electrical:
Wiring schematics, ignition system, charging system, starting system, sensors, actuators, ECU diagnosis and repair.
Emission Control:
Diagnosis and repair of emission control systems, including EVAP, secondary air injection, catalytic converters, and oxygen sensors.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel lines, fuel tank service, and diagnosis of fuel delivery issues.
Clutch System:
Service and repair procedures for the clutch assembly, clutch hydraulics, and related components.
Manual Transaxle:
Internal components, gear sets, bearings, seals, shift mechanisms, and fluid specifications.
Automatic Transaxle:
Detailed diagnosis, repair, and overhaul procedures for the automatic transmission, including torque converter, valve body, clutches, and solenoids.
Driveshaft And Axle:
CV joints, drive shafts, differential service, and related components for Quattro all-wheel drive system.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, and troubleshooting.
Steering System:
Power steering pump, steering rack, tie rods, steering column, and related components.
Restraint System:
Airbag system diagnosis, deployment, seat belts, and related safety components.
Brake System:
Brake pads, rotors, calipers, ABS system, hydraulic lines, brake fluid specifications, and bleeding procedures.
Body Interior Exterior:
Body panel repair, door mechanisms, interior trim, upholstery, glass replacement, and external components.
Body Electrical:
Lighting systems, power windows, central locking, alarm system, mirrors, wipers, and associated wiring and control modules.
HVAC:
Air conditioning system, heater core, blower motor, climate control module, refrigerant service, and cabin filters.
Procedures Included
Maintenance:
Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, spark plug replacement, and brake servicing.
Troubleshooting:
Diagnostic procedures and flowcharts for identifying and resolving common and complex issues across all vehicle systems.
Repair:
Detailed repair procedures for component replacement, assembly, and disassembly, including torque specifications and alignment data.
Diagnostics:
Guidance on using diagnostic tools, interpreting fault codes, and performing system-specific diagnostics.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including electrical system tracing and module-level troubleshooting.
Repair Scope:
Comprehensive repair coverage from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows AND Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF)
Paper Type
Physical Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.2L V8 Biturbo (V8 twin-turbocharged)
Engine Code:
BCY
Performance
Horsepower Ps:
450 PS @ 6000-6400 rpm
Torque Nm:
600 Nm @ 1950-5800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI), Twin-turbocharged
Recommended Fuel:
Premium Unleaded Gasoline (RON 95 or higher)
Cooling System
Coolant Type:
G12 (or equivalent silicate-free coolant)
🔧 Transmission
Standard
Type:
5-speed Tiptronic Automatic Transmission (01E)
Optional
Type:
6-speed Manual Transmission (01E)
Features
Drivetrain:
Quattro permanent all-wheel drive
Fluid Specifications
Automatic Transmission Fluid:
G 052 162 (e.g., Pentosin ATF1 or equivalent)
Manual Transmission Fluid:
G 052 171 (e.g., SAE 75W-90 API GL-4 or GL-5, consult manual for exact spec)
📐 Dimensions
Exterior
Body Style:
Avant (Wagon)
Weights
Curb Weight Kg:
Approx. 1850-1900 kg
Gross Vehicle Weight Rating Kg:
Approx. 2400 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not directly rated as an RS model in official Euro NCAP reports for this year, but general A6 C5 platform scored well.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Esp:
Electronic Stability Program (ESP)
Passive Features
Airbags:
Front airbags, side airbags, and optional curtain airbags.
Seatbelts:
Three-point inertia-reel seatbelts with front seatbelt tensioners and force limiters.
💡 Technology Features
Infotainment
Audi Navigation Plus:
Optional Audi Navigation Plus system with CD-ROM based navigation maps.
Audio System:
Bose sound system often an option, with CD changer capability.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors (Park Distance Control).
Connectivity
Hands Free System:
Optional Bluetooth hands-free interface (dependent on infotainment system).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (or consult manual for specific conditions).
Spark Plug Replacement:
Refer to manual, often around 60,000 km for performance engines.
Fluid Specifications
Engine Oil Grade:
SAE 0W-40 or 5W-40 (e.g., Castrol EDGE Syntheseöl based on Audi specification VW 502 00 / 505 00)
Engine Oil Capacity Liters:
Approx. 8.0 liters
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Coil packs, ignition modules, catalytic converters, suspension bushings, and oil cooler seals can be common wear items on high-performance vehicles of this era.
Turbocharger Maintenance:
Importance of proper cool-down periods to prolong turbocharger life, and regular inspection of turbocharger hoses and connections.
📚 Vehicle History
Brand Heritage
Audi Sport Division:
Built by quattro GmbH (Audi Sport), inheriting a legacy of performance and motorsport technology.
Model Evolution
Rs Line:
Part of Audi's high-performance RS (RennSport) line, representing the pinnacle of performance for the A6 C5 generation.
Production
Production Period:
2002-2004
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Recognized as a highly potent and capable performance wagon, often praised for its combination of speed, all-wheel-drive grip, and practicality.